Ref. No. : CA - 27375 - (Senior Admin and Projects – with 35.3 years in Plastic Industry)

Education

B.Sc., Chemistry From Sourashtra Collage, MK University in 1986 with 77%

Plastics Processing Technology From CIPET, Chennai in 1987 with 80%

Skill Sets

Plant Operation Manufacturing & Maintenance, Material Handling Supply Chain Management, Customer Satisfaction Business Development, Implementation Transporting Activities Management, Policies &
Procedures Account Management, Reporting Health & Safety Management
Claim Management

Process Improvement, Training & Mentoring, Change Management, Risk
Management, Cross Functional Coordination

Work Experience

Technical Consultant / Operation Head
Since Sep 2018
Company Profile: Manufacturer of Plastic and Composite Thread Protector for Oil and Gas Industry and Plastic Pail containers for Paint and Lube Oil Industries.
Job Profile:
New project work to set up a manufacturing plant for thread protector and end caps in Saudi Arabia.
Making feasibility report with time and resource commitment including budget.
Developing vendors for procuring major equipment’s like Injection Molding machines, Molds, CNC Machines and other basic machines.
Coordinating land and space management for new plant setup

Operation Head
Dec 2012 to Jul 2018
Company Profile: Manufacturer of Plastic End Caps and Thread Protectors for Oil and Gas Industry.
Job Profile:
Joined as an Operation Manager looked after Project in the initial stage and worked closely with design department and Royal Commission Jubail for getting approval of drawings and occupancy certificate to run the Plant.
Successful implementation of SOP's for Production, Maintenance, Logistics, Quality and Stores departments.
Control, of Production, Planning, Periodical Maintenance of equipment's related to Production and Testing, Quality issues, Man power deployment.
Selection of Machines, New Mold development, trial and testing at supplier level.
Selection of Plastic Raw Material, Master batches and packing materials.
Solving customer complaints and internal complaints.
Conducting periodical training to all employees, to up keep the knowledge.
Conducting internal audits as per QMS.
Reviewing employees performance appraisal at regular intervals.

Manager - Operations
Jul 2007 to Dec 2012
Company Name : End Cap Division, MSL,
Job Profile :
Successfully commissioned End Cap facility in shorter period and supervised production and planning in the factory and site with the team, directed 55 staffs & 2 truck drivers as well as interacted to achieve goals with purchase /accounts /maintenance/quality department
Mold maintenance of injection molding and other paraphernalia equipment’s, created MIS report and conducted monthly meetings on molding performance review
Delivered receipt of goods for production operations, including GRN, returns& transfers, WIP stock, stocks adj etc. Generated reports on testing of protectors as per API standards
Managed inventory control of raw materials and finished products through period stock counts as well as ensured continuous improvement and trained the team to grass root level
Regularly followed up for making delivery to customers. Devised competitive programs, product positioning, market penetration approaches and contract negotiation policies
Set and fine-tuned an excellent operating base which is ratified by a very high customer retention ratio, focused on productivity and operational efficiency translating into cost savings and bottom line improvement
Key player in the analysis, development, and implementation of strategic business plans & policies, ensured organizational growth, targeting maximum profitability & cost effectiveness
Trained, led and monitored the performance of team members to ensure efficiency in plant operations and thus meet individual and group targets
Guided and mentored the team and created awareness of all processes, procedures and other requirements to support any issues occurs in an organization

Dy. Manager
Jun 2000 to Jun 2007
Company Name : Amigo Appliances Pvt. Ltd.
Job Profile :
Oversaw production, new mold trials, and raw materials warehouses and finished goods in store as well as maintained maintenance of min/max stock levels to meet the production requirements.
Trained 35 labors and 3 staffs, reviewed receipt of goods for production operations, including issue list, returns, wip stock etc.
Preserved maintenance of machines periodically at regular intervals.
Successful start of plastic furniture production and got more business to the organization.
Interacted with Purchase, Accounts, Production, Quality team for achieving goals, maintained inventory control of raw materials and
finished products
Handled raw materials accounting and finished products - stock accounting process as well as resolved product complaints,
damaged products, soiled products and its accounting system
Gathered customer complaints, conducted root cause analysis and initiated system & process changes to prevent recurrence and responsible for overall training, mentoring and development of the team
Involved in decision making in the monthly stack parameters and conducted a weekly performance review as well as arranged cost cutting exercise in all its activities
Attended weekly conference calls with client and partners site on various customer metrics and conducted regular call audits and gave feedbacks to the team members
Formulated budgets for timely procurement of materials to ensure smooth execution of projects and planning, negotiating & finalizing orders’ as well as handled its documentation.

Asst. Manager Production
Oct 1996 to May 2000
Company Name : Wimplast

Executive Techno - Commercial
Jun 1994 to Sep 1996
Company Name : Supreme Indus. Ltd.

Sr. Engineer Production
Apr 1989 to May 1991
Company Name : Videocon Appliances Ltd.

Senior Engineer: Jun 1991 to May 1994
Junior Engineer: Sep 1987 to Mar 1989
Company Name : Universal Luggage Mfg. Co. Ltd

Material Handling
Polyolefin plastics like HDPE, LLDPE, LDPE & PPCP
Filled pp for furniture moldings
All types of molded luggage’s
White goods like washing m/c & air cooler parts
Automobile parts like seating components
Two wheeler parts
Industrial end caps for pipes
Industrial flanges, pail containers
Engineering plastics
Olefinic plastics
All types of moulds.
Developing testing m/c’s

Trainings
Team member for formulating and implementing of various systems under the purview of ISO –9002 at Supreme Industries Ltd.
Mumbai
Facilitate Continuous Improvement Team worked towards the projects of Improving on time delivery, reduction of inventory, cost
reduction activities in the factory
Attended Seminar on Leadership in Shop Floor Management
Attended workshop on Total Quality Managment
Attended seminar workplace management
Computer skills- MS OFFICE, Exposure to ERP on Materials Management
Attended seminar on Total cost management.
Training on ISO 9001- 2015 at Ospin Jubail Saudi Arabia.
Training on KPI and API Spec Q1 at Ospin Jubail Saudi Arabia

Achievements
Successfully handled all activities of the molding and maintenance, purchasing/supply chain division as well as obtained best deals
in terms of prices, Quality and service from local, regional suppliers in MSL – India and in OSPIN - KSA
Succeeded by ensuring efficient inventory all time through regular stock updates
Positively managed, lead and directed the production and planning team
Won by contributing to the business strategy development, ensured that future demands and opportunities are planned and delivered;
Improved customer order processes and maintained, controlled preventive maintenance team
Spearheaded handling and controlling transportation of goods
Conducted Cost cutting exercise in all its activities
Successful implementation of ISO 9001-2015 and API Spec Q1- first of its kind in the plastic industry

Professional Profile
Experience in production, purchasing, materials, costing, implementation of quality policy, stock analysis, inventory controlling policies logistics as well as overall staff management.
Adroitly managing materials movement, inventory management and efficient supply of products to customers; In depth understanding of business system and supply chain management
Gained expertise in ISO 9001 – 2015 and first API Spec Q1 certification and implementation in the TP manufacturing industry; Dexterous in ensuring uninterrupted production, reduce wastages and enhance the overall operational economy
Expertise in designing and implementing QC systems and procedures to minimize rejections and achieve highest quality standards; Excellent knowledge of safety requirements and standard procedure in the plant
Equipped with the safety requirements and standard procedure in the plant. Adept in ensuring Plant Safety and observing physical conditions of work & work practices
Hardworking individual possesses thorough knowledge and technical understanding coupled with a logical bent of mind and confidence to take challenging assignments
Well versed in establishing components for complex, major projects to agreed project plans and to define Technology standards to meet project requirements

Future Goals

Growth

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