• Gender: Male
• Age: 47
• Designation: Management Representative
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Haryana
• Work Experience: 23.4 Year(s)

Education

Post -Graduate diploma in Plastics Testing & Conversion Technology (PTCT) from Central Institute of Plastic Engineering & Technology (CIPET) in the year 2001.
B.Sc. (Math) from Utkal University Bhubaneswar in the year 1999.

Skill Sets

Pursuing MBA in Operation Management From Ignou.
IRCA Certified Lead Auditor ISO 9001-2008 From BSI.
Zero Defect & MQS Training from J&J,P&G
Six Sigma Green Belt Certified from BSI.
Certified Lead auditor from BRCGS for Global standard for Packaging and Packaging Materials, Issue-6.
Three Days TPM Training attend from Gemba Solution, Gurugram.

Work Experience

Management Representative
From - Sept-2019 to till date
Company profile - manufactured Flexible Packaging Laminate in Roll, Pouch, Sleeve & Label Form by Blown Film, Rotogravure Printing, Lamination (Solvent Less & Solvent Base), Extrusion Lamination , Slitting, Hot Stamping, UV Coating, hard Embossing ,Metallizer Process for its application in Food, Non Food ,Personal Care, Pharmaceuticals Sector. The Prime Customers are ITC, TATA, AMUL, FDC, HLL, DFM Food, Quick eats, GMI, Yellow Diamond, IndoNissin Food, HALDIRAM, ADANIWILMAR, DAWAT, Rajshree, Future Consumer, Neha Herbals. Raymond, SSG Pharma, DS group, Nestle, PepsiCo, Mondelez etc.

Job profile -
Prepare New Standard Operating Procedure, Formats & Work Instructions, Flow Chart as per Process, ISO, FSMS , BRCGS & SEDEX requirements.
Review Procedure, Formats & changes done accordingly.
Provide Training to employees as per Annual Training Calendar.
Conduct Internal audit as per Plan & share Internal Audit findings to concerned department & update Nonconformity report with CAPA.
Handling of Customer Audit & Certification Audit (ISO, FSMS, BRCGS, SEDEX) and share CAPA against Non-Conformity.
Monthly Review of Product Safety & Quality Objective target vs actual & share the Progress report to Top Management.
Conduct supplier audit as per plan.
Monitoring Validation & Change Management activity. Update the checklist, SOP, Work instruction & format based on document modification Note.
Ensure Calibration of all Monitoring & Measuring Equipments.
Arrange external testing such as Migration, swab Test & Heavy Metal test From Outside testing Laboratory.
Monitoring all Change management activity & updated the Tracker
Mock Recall, Forward traceability & backward traceability conduct on yearly basis for verification of effectiveness.
Rejection Analysis & take CAPA for wastage Control.
Hazard analysis done for any change in product & Process
Conduct Management Review Meeting on monthly& Six monthly asper MRM Procedure & share MOM to concerned Department.
HACCP, Process flow chart Review as per frequency
Validation of CCP & OPRP as per frequency
Monitoring Infrastructure activity & maintain ass per system requirements

Manager QA & MR
From -August-2016 To August-19
Company profile - Pastics Manufactured Plastics Bottles, Jar, Cap/ Closures & Pharma bottles( Eye dropper, Nasal ,Dry syrup, lotion bottle) in Injection Moulding, Blow Moulding & Injection Blow Moulding Process For its Application In Food , Cosmetics ,Personal Care ,Toiletries, Home Appliances & Pharmaceuticals Sector

Job profile -
Maintaining & Review all QMS & BRC Documentation as per frequency.
Preparing SOPs for all Manufacturing Processes, ISO & BRC Requirements
Handling of customer compliant & solve the customer complaint by 5 WHY Analysis, 8D & Fish Bone Diagram.
In house & Customer Return Rejection analysis & Take CAPA.
Monitoring of all Post molding operation activity.
Decide Inspection standard, Quality check sheet. Process flow chart, Control plan, CTQ Point for new product.
Conducting Internal Audit as per Plan.
Ensure Calibration of all Measuring Equipment.
Validation of New Equipment (IQ, OQ & PQ) .
Mould /Product validation as per validation protocol.
Specification & Artwork Management.
Arrange & Impart Training of All Staffs, Worker as per annual training calander.
Preparation of MRM Report & conduct meeting as per Frequency
Monthly MIS Report Prepare & Send to Top Management.
Taking First Part Approval of product from customer against New development,4M ,SCN.
Monitoring of all Incoming Material Inspection. In process Inspection, Product Testing & PDI Activity
Wastage Monitoring & Control
Conducting 5S & GMP Audit Month wise & report share to Top Management with CAPA.
Handling of Customer & Certification Audit.
Conducting warehouse audit as per frequency.
Change management initiated if any change &updated Tracker.
Mock Recall done Quarterly For Product Traceability
Ensure The Product testing done as per Customer provide Test Method & ASTM Standard.
Implement of SPC, Control Chart, 6 Q.C Tools, 7 Q.C tools, Kaizen, QUALITY CIRCLE,5S ,4M APQP system in Plant.
Arrange external testing such as Migration, swab Test & Heavy Metal test From Outside testing Laboratory.
Monitoring ETO (Sterilization) process on daily basis.
Validation of Clean room by external Agency.
Hazard Analysis (HACCP) & Monitoring as per frequency.

Dy. Manager QA (HOD)
May-2011 To August 2016
Alpla India Pvt. Ltd.Unit-2(Baddi)