Ref. No. : CA - 30440 - (Designer & Product Developer – with 21.2 years in Plastic Industry)

Education

Bachelor of Technology(B.E, Mechanical) IME Mumbai(correspondence) 2018 in Running Running
Post Diploma in Plastic Mould Design CIPET Ahmedabad in 2003-2004 1st with 76 %
Diploma in Plastic Mould Technology CIPET Hajipur in 2000-2003 with 2nd 75%
H.S.S.C. from BSE Patna (Bihar) in 2000 with 1st 60%
S.S.C. from BSEB Patna (Bihar) in 1998 with 2nd 51%

Skill Sets

SOFTWARE SKILLS:-
PRO-E -WF 3.0,Solidwork, UG-(Modeling, Drafting, Assembly, Core-Cavity Extraction)
AUTO CAD 2008...
MS-Office.

TECHNICAL SKILLS:-
Ability to design new concepts, alternative concepts & product styling.
Ability to do Design Analysis, tolerance analysis.
Ability to do Design reviews, Design finalization
Ability to do 3D and 2D drawings preparations.
Ability to do Engineering Change Management.
Expertise in development of Mould for plastics components
Expertise Precision Multi cavity Molds with Hot Runner Systems
Mold Proving for part & Production
Develop vendors & Sub vendors
Visit vendor for development and audit
Awareness to 5S, Kaizen.
Ability to design all type of plastics injection moulds.
Tool tryouts and troubleshooting.

Work Experience

Manager (New products Development and BD)
From 18 April 2021 to till date.
Company profile- manufacture Plastic Injection Moulds, Compression Moulds, Transfer Moulds , Thermoset Moulds, and Pressure Die Casting (PDC).

Job profile-
Manager New products Development and BD
-New products development and Business development
-Customer handling.
-New product Development Handling.
-Product management, business management, manufacturing operations. Consistent
-Track record of high performance and building strong teams, with focus on excellence.
-Team Leader for various projects, tooling development,
-Tool development strategies by considering cost, project and programs life.
-Root cause analysis of potential failures in the development process and ensure for non-repeatability before and after development.
-Customer Interface for part modifications & Engineering changes. and cost negotiation
-Tool development schedule at suppliers end with adequate manpower
Error proof and strong mold development systems establishment in the organization,

Manager Project Leader
From OCT 2018 to Feb 2021
Company profile- product development firm committed to helping our customers build Engineering Products better and faster.

Job profile-
New Part Development.
Customer Communication regarding manufacturing of new project.
Responsible for Tool Correction for NG Dimensions as well as aesthetical issue.
Responsible for providing Time Plan to the Customer with current status.
Deciding the time required for the each manufacturing process needed for the Tool.
Conducting internal meetings(CFT) to review the internal issues & Time plan.
Make the correction report& release it with action plan to concern people.
Handling Customer Complaint & fulfill their requirements.
Visit Customer End to resolve the technical issue. Design Review the and check the feasibility for RFQ
Development plan with DFMEA & Control Plan
Product & Mold Development.
Molds & Machine Combination
Trial & Validation of molds for mass production
Root Cause Analysis & Action Plan
Troubleshooting of Injection molds & Injection Molding
Vendors development

CUSTOMER:- Tata motors ,JBM , Adik ,Bajaj Auto, TACO, Lumax ,Southco, AEL Varroc, Dreamplast etc.

Designation : Technical Head (Toolroom & NPD )
Tenure : From Jan 2017 to September 2018
Company Name : Dream Plast India PVT.LTD. (pune)

PROJECTS HANDLING:

1.Development of campaign toys such as box truck, spider spinners, pencil clips, snuggles, race pull back, lovely carriage, Chicco toys

2.Development of promo toys such as happy hippo, barbie, Disney princess, avengers.

3.Capsulated Toys such as Hot Wheels, Sebastian, My Mermaid, Crick Robot.

ROLES AND RESPONSIBILITIES:
Design Engineering operations involving design & development, developing detailed drawing for fabrication,
Knowledge of Designing of tools, Moulds, Gauges, Fixtures, Production Planning, Assembly in plastic Industries
Development of Plastic Raw materials, Master Batches.
Co-ordination with internal departments, Conduct Design review meetings with design team
Product Development for customers, Support Technical/Project/Sales team and plants for operations involving drawing
Working on Micro soft PROJECT Plan vs Actual activities
Making Bill of Material of particular product
Defining targets to the operations against Costing
Also support operation development.
Item Creation, Edition and deletion technically
Carrying out development of molds, dies tools in specified time line & taking approval of development component.
Looking after costing & estimation of Components cost, cost of tool, Jig fixtures cost of Ultrasonic Welding, Pad printing Pad, Cliché Plates, Inks & Fixtures.
PPAP before suppliers approval for regular supplies. Preserved quality tools like control plan, PFMEA, PPAP.
Selecting supplier to acquire best quality and cost, generating new suppliers as per ISO 9001-2015 requirement.
In-house new tool development & maintenance.
Tool assembly working table.
Meet commitment plan v/s actual.
Tool correction & Trail.
Tool handover to production dept.
Handle Tool Maintenance & Modification Work.
All Correction Work Plan & Done as Per Customer Requirement.
Handled All Simple Two plate & hot runner Mold Maintenance Work.
Knowledge About MS Project
Monthly Plan Preventive Mold Maintenance Chart.
Preparation and updating Monthly reports
Basic Knowledge of Tool Loading & Injection Molding M/C.
Monitor All This Document:-Daily Mold Check List, Mold Break Down, Tool History Card, MOULD LOADING & UNLOADING PLAN WITH PPC, RUNNING MOULD B/D.

HAMILTON HOUSEWARES PVT LTD. (MILTON, TREO, CLARO, SPOTZERO)
DESIGNATION: Design and Development Engineer.
DURATION: Dec 2010 to 21th Jan 2017.

Job Profile: Design and Development-

1.Scope Of Work : CONCEPT DESIGN(SELECTION OF PARTING LINE,GATE LOCATION,EJECTION SYSEM,MANUFACTURING FEASIBILITY
2.PART MODELING SOFTWARE-PRO-E, Solid Works.
3.SURFACING
4.ASSEMBLY
5.CORE CAVITY EXT.
6.DRAFTING
7.Molds quotation
8.Product Design check
9.Mold design check and Approval
10.Molds trial taken and cycle time fixed.
11.APQP, (ADVANCE PART QUALITY PLAN)
12. BILL OF MATERIAL FOR NEW PRODUCT
13.A) SELECTION OF PLASTICS MATERIAL,
14.B) CYCLE TIME,
15.C) NOS OF CAVITY,
16.D) MANUFACUTRING PROCESS,
17.E) AUTOMISATION
18.PPAP (PRODUCT PART APPROVAL PROCESS)
19.A) LAB TEST FROM LAB APPROVAL OF NEW PRODUCT
20.B) PU FILLING
21.C) FOLLOW UP
22.QUOTATION,
23.FRP,
24.MOULD DESIGN,
25.MOULD MANUFACTURING PROCESS & DELEVERY SCHDL.
26.NEW VENDER DEVELOPMENT,
27.Knowledge about PLM (product life Management).

Previous Company : M/S VENUS Moulds & Dies PVT. LTD (pune)
Designation : Design & Development Engineer
Duration : July 2004 to Nov 2010
Company Profile : Mfrs. Of Plastic Fitting, Auto Mobile Hot Runner Unscrewing, Hydraulic, Wirecut& Electrode Plan. Concept design,
Job Profile : Design and Development
JOB PROFILE:- As a Senior Design Engineer :
Designing the plastic moulds for Automotive, Houseware, Packaging parts with critical mechanisms of lifters, sliders
Providing the feasibility report for upcoming projects as per tool development activities.
Daily Reviews for the in processes projects.
Customer fallow up for tool design reviews and modification activities.
Can able to modify the part as per tool requirement with customer approval.
Working on Unighraphics Auto cad and Microsoft Power point software's.
Lead the projects from feasibility s to dispatch with committed time line.
Can give the training and decisions to juniors with confident.
Can understand the plastic material behaviors according to products.
Can able to decide the gating positions by understanding the mould flow report.
Can able to do electrode extraction.

John Deere
Project - 1
Title : Robotic meter Automobile
CAD Software : Pro-E WF 4.0        
Team Size :3 Designers
Scope of work : CONCEPT DESIGN PRODUCT, MOULD, MODELING, DRAFTING, ASSEMBLY

Project - 2
Title : Fan Blade    (Plastic Component)                                                              
CAD Software : Pro-E WF 4.0        
Team Size : 3 Designers
Scope of work : Reverse Egg, 3D Modeling, 2 D drawing & Assembly. CAD conversion of plastic
Design.
Project - 3
Title : Wither Enclose
CAD Software : Pro-E WF 4.0        
Team Size : 1 Designers
Scope of work : Core & Cavity Extraction, Mold Base Designing, generating manufacturing drawings.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com