• Gender: Male
• Age: 44
• Designation: Manager (QA/QC)
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: U.P
• Work Experience: 21.6 Year(s)

Education

Post Graduate diploma in Plastics Processing & Testing from Central Institute of Plastics Engineering & Technology, Amritsar.

MBA in Operation Management from IGNOU..

B.Sc. From CSJM University Kanpur

Skill Sets

Over >16.0 years of experience in Manufacturing Process, Quality Assurance, Quality Control Systems.
Six Sigma Yellow Belt Certified.
Certified Lead auditor of ISO 9001:2015.
Excellent analytical, troubleshooting, negotiation & team building skills with proven abilities in planning and managing resources.
Adept at managing the manufacturing process thereby ensuring optimum utilization of resources & suggesting improvements for the same.
Hands on experience in manufacturing process of injection molding, blow molding, Extrusion process & lamination process.
Hand on experience for installation of quality labs and equipment for product testing.

Work Experience

Manager (QA/QC)
From March’2018 to till date.
Company profile- manufacturing innovative packaging materials, medical compounds and precision-crafted

Job profile-
Overall responsibility for Quality control / Quality Assurance.
Responsible for Incoming quality, in process quality, Outgoing quality & supplier quality for all products.
Development of QMS in system and maintain records.
Daily review for critical defects and action plan for improve product quality for customer satisfaction.
Maintain documentation and In house product testing and third party lab testing.
Improve Productivity and quality of product by using advance technique with DAMIC approach.
Analysis the customer complaint and prepare CAPA & insure implementation in concern area.
Analysis of in-house rejection & Testing result of product and take corrective action.
Coordinate with customer and Suppliers regarding quality issue, root cause analysis, CAPA & their implementation in concern area.
Coordinate with customer and Suppliers for their audits & visits.
New product development trials and validation of product.
Minimized performance bottlenecks for achieving high productivity with optimization of men, material, & machine.
Established plan for Process capability studies of new and running machine and Set up time reduction and analysis of Rejection.
Actively involved in conducting special trials, testing & Preparing IPQC reports for the reference of the top management.
Responsible for maintain good GMP, 5’S activity in plant.

Asst. Manager (QA/QC)
From Apr’2015 to Feb ‘2018 .
Company profile- It is OEM manufacturing of Baby care and Mother care Products
Job profile-
Daily review for Critical defects, PPM level and action plan for improve product quality for customer satisfaction.
Maintain Documentation and In house product testing and third party lab testing.
Improve Productivity and quality of product by using advance technique with DAMIC approach.
Analysis the customer complaint and prepare CAPA & insure implementation in concern area.
Analysis of in-house rejection of mold shop, Testing result of product and take corrective action.
Coordinate with customer and Suppliers regarding quality issue, root cause analysis, CAPA & their implementation in concern area.
Coordinate for customer and Suppliers audits & visits.
Internal BIS auditor for overseas plants of pigeon group.
Responsible for in process quality, RQC for SFG material and packing material &OQC for FG products. And Supplier Quality for plastic products.
New product development trials / new molds trial and validation of product.
Minimized performance bottlenecks for achieving high productivity with optimization of men, material, & machine.
Team leader for Trouble shooting & support resolving day-to-day issues, production system, materials management, & quality management activities.
Established plan for Process capability studies of new and running machine and Set up time reduction and analysis of Rejection.
Actively involved in conducting special trials, testing & Preparing IPQC reports for the reference of the top management.
Men power handling &Documentation.

Project Handled:-
Successfully completed four improvement projects through DIMAC technique.
Mould cycle time Reduction Project
Yield Improvement Projects.
Cost Saving Projects.
And new product development projects.
Certification of ISO 9001 : 2015 , GMP & IS-14625

Mould Handled:-
Two plate mould, three plate mould
Hot runner mould & hydraulic core mould.
Multi Cavity Moulds

Work experience of Machine & Materials:-
Hands on experience of Injection Molding & Blow Molding.
M/c handled - Fromatic Milacron, Electronic, Windsor, JSW, Super Master, Sumitomo, Netstall ,Arburg and ASB.
Material Processed - PC, ABS, PP, Nylon, Nylon6, GPPS, HIPS, PVC, Acrylics, and HDPE, LDPE.

Moser Baer (I) Ltd., Greater Noida.
Tenure:-Apr’2006 to March’2015.
Position: Sr.Engineer (Process Engg. Cell / Quality Control)

Vee Kay Surgical (P) LTD.
Tenure: -Mar’2004 to Mar ’2006.
Current Position: -Asst.Engineer (Production)

Job profile-
Daily Production Planning.
Handling of raw materials consumption & day to day requirements.
New product development trials / new moulds trial and validation of product.
Installation of new machine and process setting .
Mould setting and troubleshooting of process defect.
Man Power Handling.
Implementation of ISO standard on shop floor & prepare work instructions.
Ensure Impletion of 5s on shop floor.

Falcon Garden tools(P) Ltd., Greater Noida.
Tenure:-Aug’2003to Feb’2004.
Position: Diploma engineer trainee (Production)

JOB PROFILE:-
Daily Production Planning.
Handling of raw materials consumption & day to day requirements.
Mould setting and troubleshooting of process defect.
Man Power Handling.
Implementation of ISO standard on shop floor & prepare work instructions.
Ensure Impletion of 5s on shop floor.