Ref. No. : CA - 5650 - (Designers - Dies & Tools – with 22.5 years in Plastic Industry)

Education

Certificate Course in Calibration Dubai-UAE 2006 Uncertainty in Measurement
Training in Operation and Maintenance of Germany 2006
Wafios N-90 Nail Machine CPR and basic First Aid (Adult Module) Dubai-UAE 2006
Diploma course in Sandvik Coromat Product Seminar. Dubai-UAE 2005
Basic Course on Roboform 23 CNC EDM. Dubai-UAE 2005
Instruction Certificate in BA-Cut. CNC Wirecut Dubai-UAE 2005
Advance Diploma in Tool & Die Making (4+1year) Indo-German Tool Room. 1999
Internship Indo-German Tool Room. Indo-German Tool Room. 1999
Certificate Course in AUTOCAD Rel-14 (AUTODESK) AutoDesk Inc 1999
Certificate Course in Ideas-Master Series SISI Chennai Tamilnadu 1999
Certificate Course in Master cam-Version.7 SISI Chennai Tamilnadu 1999
Certificate course in CATIA V5 R16 (advance training) Mech-ci-cad 2006

Computer Knowledge:
Networking, LAN, WAN, DNC.
Hardware & software installation and Troubleshooting.

Skill Sets

Tool Room Operations, Design Engineering, Quality Assurance, Product Development, Spare Part Management & Man Management.

Work Experience

Manager Design & Development
August 2007 to till date
Presently woking with a leading company at Chennai.
Job Profile:
Design, development of Tools and machines to produce retainer rings
Modelling and Programming utilizing latest CAD CAM Software, Solidworks 2007, catia and Mastercam X2.
Develop SPM, automations, Press Tools from product design to Prove-out of sheet metal components.
Design press tool and co-ordinate with UK office in providing concept to final design and detailing.
Make production priority for Tool room and trouble shoot the hurdles occur while operation.
To Plan and Proceed for the requirements of UK head office as I am the team leader of Design office and there is no design team in UK.
Reduce cycle time in set-up of tools in press tools
Preparing training Manual for each department and make them educate to work professional
Planning Production, scheduling, Stock issuing, and Updating in Axapta- Microsoft dynamic-4 additional to design and development activities.
Communicator for all department with UK team.

Technical lead & CAD CAM Consultant
Dec 2006 to August 2007
Worked with SAJ CNC Machining Center- Chennai
Job Profile:
Distinguished efforts towards handling the preparation of:
Dies, Spares, Machine Parts design Manufacturing and Inspection.
Estimation, Quotation, Preliminary work, Trial and prove-out of components.
3D-modelling/ programming/ developing tool for Plastic Moulds, Die casting dies, Rubber Moulds, Paper Cutters, Forming rollers, Production Prove-out, Sheet Metal dies and punches for all type of tools.
4-axis machining components as per customer requirement.
Reverse engineering of plastic products, sheet metal products and all type of engineering and consumer products.
Utilizing F/FCAM software for Makino machine to make high precise mfg products, and tooling parts to extend of 0.005mm (5mm).
CAD CAM softwares utilized Solidworks2007, Catia V5 r16, Unigraphics NX2, Mastercam & F/Fcam.

Manager CAD CAM CNC & Workshop,
Sep 2005 to Oct 2006
Worked with Dubai Wire FZE/ Global Fasters Dubai
Job Profile:
Distinguished efforts towards handling the preparation of:
Dies, Spares, Machine Parts for Nails, Screws.
3D-modelling/ programming/ developing tool for nail heading dies & threading dies for Screws.
4-axis Collating wheels and forming wheels for screw collating machine.
Machine designs.
Instrumental in developing 2 CAD CAM modeler and 2 programmers.
Deft at handling the CNC section encompassing CNC Spark Roboform 23- Charmilles, Agiecut Classic Wire cut and CNC Milling Bridgeport VMC450P3-4axis.
Adroit at handling carbide machining and stainless steel machining along with other Tool Steels.
Developed and Produced tooling for ID mark of 3 digits on head of nails.
Imparting training to all operators in CNC to program with the operation.
Reconditioning of Conventional machines to perform better.
Product development and Tooling development for GFL & DWP utilizing catia, Mastercam & solidworks
Die design for components washer, Plastic strip dies.

Assistant Manager
Sep 2002 to Jul 2005
Worked with Kuwait Packing & Materials Mfng Co. K.S.A, Kuwait CAD/CAM & Tool Room.
Job Profile:
Distinguished efforts towards modeling NC generation CAD/CAM software master CAM and solid works for CNC milling, CNC lathe & CNC wire EDM.
Instrumental in planning process in heat treatment and executing the same.
Programming & setting the work piece in CNC milling-3axis, cnc lathe, cnc wire edm.
Preparing detailed workshop drawing and designing details of mould parts.
Distinction of establishing moulds machining using assembly (Multiple cavity or core machining) thereby helping the machine to run up to 85 hours unattended for all the moulds.
Designing commercial products of foam materials such as plates, lunch box, burger box meat tray.
Demonstrated excellence in establishing Network within all computers of tool room.

Future Goals

Seeking senior level assignments in Tool Room Operations with CNC Technology/ Design Engineering/ Product Development/CAD CAM Engg with an organization of repute.

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