Ref. No. : CA - 21337 - (Designers - Dies & Tools – with 22.4 years in Plastic Industry)

Education

Post Diploma in Plastics Mold Design, From CIPET, in 2002

Diploma in Plastics Mold Technology, From Central Institute of Plastics Engineering & Technology in 2001

Bachelor’s in Technology (Mechanical)From Rajasthan Vidyapeeth in 2010

Bachelor’s in Business Administration, From Annamalai University in 2009

Skill Sets

Well versed with MS Office Suite (Word, Excel and PowerPoint) and CAD Software

Knowledge of Injection molds (Hot runner, Cold runner), Compression molds, Press tools, Jigs & fixtures
manufacturing
Knowledge of tool room machines- VMC, CNC, grinding, honing, EDM, Wire cut etc. .
Thorough knowledge of GD&T & it’s application
Thorough knowledge of metrology, additional knowledge of cold/hot work die steel, it’s heat treatment
Hands on experience in troubleshooting of tooling related issues
Strong understanding of six sigma tools such as P-diagram, DFMEA, Pugh matrix.
Ensuring consistent design support to new product introduction of various products. Getting approvals for prototype,
making necessary modifications and releasing for production
Knowledge of ISO-9001 & ISO-14001

Work Experience

Manager (Design & Development):Since Apr 2015
Sr.Engineer(Design & Development): April 2014 to March 2015
Design Consultant: August 2013 to April 2014
Sr. Engineer (Design & Development): July 2012 to July 2013
Company Profile: Leading manufacturer of terminal blocks and connectors
Job Profile:
Software: Solid Edge ST8/AutoCAD/Mold flow
Ensuring a smooth project completion of new product development by playing a key role in the design & tool room team 
Ensuring design & development of Molds, press tools, jigs, fixtures & gauges
Liaising with vendor and supervising tool room functions 
Ensuring ISO documentation of records

Accomplishments:
Distinction of completing quality projects within time by adhering to design/manufacturing process & liaising with marketing team requirements
Implemented several measures to identify deformities, malfunctions or other abnormalities such as handling machining process, drawing understanding and job card in parts/components/ products
Involved in designing products like precision sheet metal & plastic parts for terminal block, solar connector & switches
Ensured cost effective fresh concept development, approval and modification till final product design release & production
Estimated cost & planned project of new product developed and liaised with vendor
Conducted tool trials at vendor side as well as in-house

Projects:
Title: Product Design & Development of screw less & screw type Terminal Blocks
Title: Product Design and Development of Slim relay
Title: Product Design & Development of 4 rail photovoltaic junction box
Title: Product Design & Development of Y-Type Solar Connector

Team Leader (Design): April 2011 to June 2012
Sr. Designer: August 2007 to April 2011
Designer: Jan 2006 to July 2006
Company Profile : Manufacturer Of A Wide Range Of Displays For Television, Avionics, Industrial, Medical And Professional Applications, TV Glass, Components For Displays, Machinery And Engineering Services.
Job Profile : 
Accountable for planning and modeling the part/assembly as per design intent, customer’s drawing and physical model of machine parts
Involved in drawing generation for various designs of completed projects
Ensured validation of 2D & 3D models from manufacturing aspects; handled press tool & fixture design
Design for Manufacturing (DFM)
Analyzing data integrity for project.
Estimation of project cost in terms of hours
Design calculation for products
Monitoring quality control of projects

Projects:
Title: Worked on project related to Winch and Trailer products.
Concept generation of 2 speed winch with an arrangement of planetary gear assembly (CEQUENT, U.S.A)

Title: Worked for various Plastic product design work, conversion of Product design to manufacturing design using
RAFI standards (RAFI, Germany)
Title: Worked on project for design of Rotary tables for indexing (FIBRO, Germany)
Title: Under hood parts value Addition & reverse Engineering (P3, Germany)
Title: Glass furnace Design and DFM (SORG, Germany)
Title: Product Design value addition & reverse engineering (Valeo CC, Germany

Engineer - New Business development
July 2006 to August 2007
Job Profile : 
Software: MS office/ Auto cad
Working on the technical basis on customer inputs (RFQ). Win new business for the Group in co-ordination with members Tooling, Marketing and Costing.
Study on the customer inputs (Part/Drawing/CAD/ Pictures/Specifications) to understand the Application, Feasibility, Manufacturing Process & Secondary Operation etc. Preparation of Technical Analysis Report for new enquiries.
Provide the technical suggestions to customer to make the product feasible and suggest alternate material & process to reduce cost.
Prepare Technical Analysis Report, Query Sheet, Assumptions, Presentation, Time Plan, Revisions and Initial Inputs for new projects on the basis of Customer inputs & Raw Material Supplier/Vendors support.
Tool cavitation’s, Feasibility Assessment, Runner Type, Core & Cavity material selection as per customer requirements in coordination with member tooling, Coordinate and consult with departments outside engineering, such as manufacturing. Generate technical solutions for current, new and major programs.
Tooling Estimations
Coordination with customer and cross-functional teams for engineering queries and feedback during product development cycle.
Development of injection molds, injection blow molds and other tools and parts
Projects:
Title: B299 Grab Handle for Ford
Title: Glove Box for Iveco.
Title: Speaker Grille for Renault
Title: Bumper C344 for Ford
Title: Cowl Grille for Ford.
Title: Wheel arch liners for Ford.

Mold Designer
Nov 2004 to Dec 2005
Company Name : Affy India Pvt. Ltd.
Job Profile : 
Role:
Mold design feasibility, Mold design, Tool room coordination, Tool trials, Mold maintenance

Projects:
Title: Injection Mold design of led lens for M/s. Lumax.
Title: Injection Mold design of U-Clamp for wiring Harness for Motherson Sumi
Title: Injection Mold design of carpet buttons for Motherson Sumi
Title: Injection Mold design of Wiring Harness connector for Motherson Sumi.
Title: Mold maintenance & Mold modifications

Mold Designer
Sept 2002 to Oct 2004
Company Name : Globe Plastics Pvt. Ltd.
Job Profile : 
Mold design feasibility, Mold design, Tool room coordination, Tool trials, Mold maintenance

Projects:
Title:Injection Mold design of Tray Drain Ice chamber for M/s. L.G Electronics
Title:Injection Mold design of Drain Joint for refrigerator M/s. L.G Electronics
Title:Injection Mold design of Holder lever for Refrigerator, M/s L.G Electronics
Title:Injection Mold design of Egg Tray for Refrigerator, M/s L.G Electronics
Title:Injection Mold design of Egg Ice Tray for Refrigerator, M/s L.G Electronics
Education

Onsite Experience
Valeo Klimasysteme (VALEO CC)(Software: Catia V5R19)
Title: Prototype of a condenser evaporator, which was to be used for heat pump application.
The design consisted of an inner distributor tube for the liquid portion of the refrigerant and an outer tube for the
distribution of the gaseous refrigerant.

GROHE, (Software: Solid edge)
Title: New Product design & Value Engineering for Kitchen faucets & Bath Faucets

Douglas Machines Inc., (Software: Solid works)
Title: Case tray packaging machine using corrugate boxes

VT LeeBOY Inc., (Software: Solid works)
Title: Sweep-Pro of Broom family, (Product line for ROSCO, A Lee BOY Company)

Mac Equipment’s, Kansas city, Missouri, USA (Software: Solid works)
Title: P & ID drawings for the process industry

Profile Summary
A result oriented professional with nearly 13 years of experience in the arena of Design related to,
Appliances, Automotive & Low voltage switchgear industries.
Interaction with customers & Business Development Team to determine product specifications and requirements.
Develop project proposals.
Preparation of cost estimation, Compiling and reviewing design inputs and functional requirements,
preparation of project planning
Review design calculations, concept designs, product design
Review designing of tools, preparation of detailed drawings & layouts
Understanding & implementation of ECRs
Prioritizing risks perform feasibility study to provide design/process change compromising over product quality
To research for and recommend changes/processes for optimum efficiency.
Identify tool risks, failures, benefits, etc and conduct cost-optimization analysis.
Undertake VAE projects for advanced tool design & development and optimization of operations
Developing a process that will meet the goals of the organization and the career development
aspirations of individual employees
One-to-one meeting with the subordinate for setting goals
Handling the complete project operations entailing planning, resource utilization, procurement and manpower management.

Future Goals

Growth

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