• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  700000 /Annum
• Expected Gross Salary: INR  900000 /Annum
• Preferred Country: Ghana, India, Kenya, Kingdom of Saudi Arabia, South Africa
• Notice Period: 45  Days
• Preferred Location: any where.
• Work Experience: 23.8 Year(s)

Education

B.Tech in Electrical Engineering from KSOU.
Post Diploma in Machine Maintenance from Central Institute of Plastics Engineering and Technology Bhopal, with A Grade.
Diploma in Electrical Engineering from State Council of Technical Education Orissa with 66.66% in 1996.
S.S.L.C from Board of Secondary Education Orissa with 79% in 1993.

Skill Sets

Training:
One year management in TPM, Total Productivity maintenance from IIMT, Chennai.
Training in ISO, 5S, Kaizen, KY and SIX Sigma.
Training on Safety measure requires when working with various type of Mechanical, Electrical and instrumentation related work from chemical Process Training Center Singapore.
Hand on Experience of Various Electrical, Mechanical & Instrumentation equipment from Japan. Mitsui Chemical Plant Operation and Training Center Mobara and Ichihara plant.
Completed training on Hydraulic and Pneumatic from CRISP Bhopal.
Training on AC drives and Allen Badly PLC program from Sofcon Noida.

Work Experience

Assistant Manager- Maintenance
Since Aug 2008
Company Profile: Manufacturer of PP compounds.
Job Profile:
Machineries to smooth run of Production.
Development, Design, Implement, Improvement of Plant in fracture of Mechanical, Electrical and Instrumentation.
Maintain 33/0.433KV Substation/ LT Room/ HT Room/ Switch Yard/ 2500KVA Transformer.
Plan Schedule and maintain Preventive, Predicative and Breakdown maintenance.
Maintain 2520KVA DG sets, Cummins make.
Maintain Production lines and connected Auxiliaries.
Documentation of ISO 9001:2008 and ISO 14001:2004

Engineer- Machine Maintenance
Aug 2006 to Aug 2008
Company Profile: Manufacturer of Optical Storage media like CDs and DVDs.
Job Profile:
Guide and Controlling all preventive maintenance and shift Operation.
Worked on following M/Cs: JSW, E-JET, Sumitomo make Injection molding M/Cs.
Fully Electric Injection M/Cs.
Mould temperature controller Kawata Make.

Assistant/ Engineer Maintenance
July 2000 to July 2005
Company Profile: Supreme Industries Ltd.
Job Profile:
Guide and Controlling team of Preventive maintenance to achieve break down free plant.
Overcome trouble shooting of Electrical, Instrumentation, Mechanical, Hydraulic and pneumamatic System.
Maintenance of Electrical CKT including sensors, limit switches, control Relay and photo cells etc.
Maintenance and overhauling of various pump-motors, compressor, chillers, dryer, Fire Hydrant system,AHU,cooling Towers, Mold temperature controller, Hot runner mold.
Maintenance of 11/415KV substation.
Maintenance of 500KVA Cummins make Dg set.
Maintenance of water Treatment system, RO plant.
Commissioning Installation ,Sequence testing and Maintenance of Injection Moulding Machines.Worked on following Machine L&T,UBE, SM,Ferromatic.
Maintain LT Room/ Switch Yard.
Maintenance of all auxiliaries requires running the machine.
Work on Rethrox, Vickers makes Hydraulic, Festo, SMC make Pneumatics power transmission system.
Educating team for effective implementation of 5S.

Major Responsibilities:
Critical Analysis of unscheduled downtime to minimize the same through breakdown report, History Report, WHY-WHY analysis, check and repair report, calculation of MTTR & MTBF.
Close watch on proper utilization of Power, HSD, and Water through daily and monthly consumption report and cost evaluation.
Maintain critical spare parts and develop local supplier.
Timely calibration of Temperature sensor, Pressure sensor, Pressure gauges, Dead weight and Weighting M/Cs.
Guiding and controlling team of Engineers and supervisors and operators for day project, maintenance planning and general breakdown.
Routine servicing and calibration of All Electrical Equipment ACB/GCB/SF6, over hauling of mechanical equipment pump-motor etc.
Commissioning and erection of all new Equipments.
Implementation of Energy saving project through Kaizen.
Training programmed through OJT, One-Point lesion, Class room Training, Pratice of self maintenance programme.
Recording and maintain of water treatment system, STP, Softener Plant and RO plant.
M/C Handle Plant:
Twine Screw Extruder maximum feed rate 2500KG/hr,TEX65aII, TEX77aII, JSW make, CTE 35 chine make.
Twin Screw/Single Screw/Belt/Circle feeders for material convey.
Automatic Product Handling Equipment/Panel, HMI-Mel soft GT Designer, PLC-Mitsubishi, GX developer, Kabuta make Auto 25 Kg Packing M/C.
Scada from GE Fanuc-I fix, version 4.0, PLC software Profixcy machine, Edition Vession 5.60.
High speed Hensel mixture, Tumbler mixture, Cutter.
ABB make ACS-800 series AC drive to operate 355 KW and 630KW motor.
25Kg, 1Ton Bay Scale, New long sewing M/C.
M/C Plant Utilities:
33/0.433KV Substation.
138TR Reynold make chilling Unit.
1010KVA Cummins make Dg sets.
310CFM Kobelco make Screw compressor
10CUM/Day STP Plant.
78.5 TR , Bell cooling Tower.
Pater Bag Printer.
Ventilation Blower and Dust Collector.
Mono rail cranes, Over head cranes.

Future Goals

To become a Plant Manager.