Currently Pursuing B.Tech Mechanical (Part Time) In Dr.M.G.R University
Post Diploma In Machine Maintenance From Central Institute Of Plastic Engineering & Technology (Cipet), Guindy, Chennai.
Diploma In Mechanical Engineering, From Central Polytechnic, Tharamani, Chennai.
Experinced in Preventive and Breakdown Maintenance and trouble shooting of Injection Molding Machines and its Accessory equipments
Expert in erection and maintenance of injection moulding machines, it’s auxiliary equipments and moulds.
Proficient in installation, process set-up, conversion, online maintenance and troubleshooting of injection moulding machines.
Asst.Manager Maintenance
Since September 2008.
Company Profile: One of the leading High end contract manufacturing company of plastic parts.
Responsibilities:
As Maintenance in charge, ensure all machines are in working order with minimum downtime and produce to their maximum capacity.
Install new machines and auxiliary equipments. .
Develop an elaborate preventive maintenance system and schedule regular maintenance of all machines with maximum production time available. Undertake preventive and breakdown maintenance of machines.
To review breakdowns over preventive maintenance and bring out necessary changes in the maintenance system.
Review skill matrix of workmen and organize specific equipment related training programs.
Review and ensure critical spares and being maintained at the optimum level.
Ensure all facility equipments like chiller, compressor, Diesel Generator, Robots, Material drier etc. are in proper working condition.
Make ready Jigs and fixtures for the Robot and maintain them properly.
Ensure computer systems, servor and I.T related equipments are in good working condition.
Asst. Manager Maintenance
From September 2003 to August 2008
Mainetti India Private Ltd, Chennai
Mainetti India Private Ltd is one of the leading Hanger manufacturers in the world with manufacturing units in twenty-five countries. In India they have five units all situated in Chennai with sixty eight injection-moulding machines.
Responsibilities:
As Maintenance Engineer ensure all machines are in working order with minimum downtime and produce to their maximum capacity.
Install new machines and auxiliary equipments. .
Develop an elaborate preventive maintenance system and schedule regular maintenance of all machines with maximum production time available. Undertake preventive and breakdown maintenance of machines.
Ensure the auxiliary equipments and are also maintained in perfect working condition.
Generate operational and maintenance record keeping of all machines, moulds and auxiliary equipments. Analyse and develop maintenance and part replacement programme based on the analysis for extending the working life of the machines.
Coordinate and complete all Plant engineering works as per needs.
Controlling engineering stores which supplies and procure all engineering items required for the company.
Build & lead an efficient maintenance team.
Coordinate, manage & supervise the work of subordinate staff.
Provide support, direction and impart training to the maintenance team.
Major Achievements:
Maintained the machines, auxiliary equipments and moulds in perfect conditions with minimum down time and with maximum output and quality.
As the Engineering Head of the company, played major role in setting up of second, third, fourth and fifth units of the company mainly in carrying out laying and installation of cooling and chiller waterlines, EOT crane and material conveying systems.
Production Cum Maintenance Engineer
From March 2002 to August 2003
Litaski Electrical Private Ltd, Chennai
It is a manufacturer of modular switches with four injection-moulding machines.
Responsibilities:
As Production cum Maintenance Engineer, monitored and controlled the process to attain the production and quality targets.
Planned raw material on the basis of production schedules.
Set-up machine and changeover die sets as per the production plan, by programming the moulding machine .
Planned the production based marketing priority and minimum WIP (Work in Progress).
Operated the machines and undertook online troubleshooting; solved online process problems.
Ensured topmost quality level, by monitoring and controlling the process through statistical process control.
Analysed defects and all assembly rejection.
Planned and executed preventive maintenance and avoided break down maintenance of machines as well as moulds.
Built & lead a production team.
Trained, motivated a team of engineers, technicians and operators.
Major Achievements:
Achieved excellent quality and targeted quantity.
Implemented total productive maintenance and enhanced machine utilisation.
Enhanced productivity and reduced cost by optimising processes and manpower.
To Grow to a Top Management Professional in Maintenance Field as well as Plastic Field.
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