• Gender: Male
• Age: 52
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  650000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 26.7 Year(s)

Education

B.E. Mechanical, distinction (60.25) from Y.C.C.E College of Engineering Nagpur ,Nagpur University in 1997.
XII th Science, 60 in 1993.
X th Science, 75 in 1990.

Computer Knowledge
Conversant with MS Office Autocad and Pro-E

Skill Sets

Maintenance & Production.

Work Experience

Manager-Manufacturing/Maintenance.
Jan 2002 to till date
Job Profile:
Overseeing production and Maintenance (TPM activities in the cell) related tasks including planning, inventory and trouble shooting.
Optimizing man & machine utilization to achieve pre set production targets
Responsible for continuous improvements through Kaizen, Poka-Yoke activities in the cell.
Responsible for root cause analysis through Ishikawa, Why - Why and Pareto analysis.
Sound knowledge of planning for entire machining line equipments for manufacturing of various components
Responsible for tool breakage and consumption.
Responsible for process rejection control and achieve targets.
Hands on experience on design of jigs, fixtures, gauges, cutting tools & tool selection for machined components.
Knowledge of IPMS system.
Involved in Layout finalization, Process flow of the cell etc activities for the setup.
Proving of Cpk (Process Capability index) along with the Machine manufacturer and the services providers for the components.
Implementation of TPM techniques in the cell, at the installation stage / machine modification for improving workplace efficiency and achieving zero accidents, zero defects & zero breakdowns and prevent other losses.
Knowledge of SOP, Process FMEA, & Control plan.
Exposure of tryouts, installation & commissioning of Machining centers, Grinding, SPMs and other machines
Sound knowledge of Hydraulics and Pneumatics.
Well Conversant with SAP MM module
Implementation of LEAN manufacturing concept.
To look after various aspects of Maintenance such as
Break Down Maintenance of all equipments , centralized coolant systems and cooling towers.
Preventive Maintenance
Predictive Maintenance
Maintenability Improvements,Implementation of Kaizen and Poka-yoke on various machines.
Maintenance Prevention ,Quality related Maintenance.
Root Cause Analysis. Material Planning, Procurement, Costing and Improvements.
Work and Time study and implementation.
ISO 14000 Implementation.
MTTR, MTBF,Break Down Percentage & analysis graph calculations.
Energy conservation & Knowledge of Controllers such as Fanuc, Siemens and Unipro.

Achievements:
Increase the machine up time from 75% to 90% thru functional PM and TPM
Work in Low Cost Automation and Cost saving Projects .
Team Leader in installation of New Block , New Head line, & DICOR Line along with technical. services.
Implemented various systems like TPM and Poka-Yoke.
Team member for ISO 14000 Implementation.
Work on H.O.A.C. & got results.
Installation of New parallel pump system in Block line centralized coolant system.

Application/ Maintenance Engineer
Sept 1999 to Jan 2002
Worked with Bajaj Plastics And CNC Division in Nagpur.
Company Profile
Bajaj plastics and cnc division (I) Ltd., is a Indian multinational company engaged in manufacturing of various Special Oven sacks and Extursion And Injetion Moulding products. They Were the main vendor supplier of plastic molding parts to Bajaj Auto Ltd In Pune And Aurangabad.Also Main Vendor Of Ordenance Factory in Nagpur.The main export of oven sacks is to following countries like Isrile, Middle East, South Africa, Uk, Itly,Brasil,Most Of The Asian countries.
Job Profile:
General Maintenance of overall factory includes
Predictive ,Preventive Maintenance of CNC machines.
Machine tryout, commissioning and troubleshooting process and Machine capability test.
Optimization of cycle time, Reduction in tool cost at supplier end.
To develop CNC part program for various components.
To maintain Cooling towers,chilling plants(Blue star and GWK)
To maintain Rotary and Reciprocation Compressors(Atlas Capco and Ingersoll Rand)
To maintain Lamination Plants and Wind Moller Plants (Oven Sack)
To maintain D.G.set(110kv)

Manufacturing / Application Engineer
June 1998 to August 1999
Worked with K.K.Electronics and Vijaya Consultant in Nagpur.
Company Profile
Is a Manufacturer of Bus and Car Washing Plants . ISO 9001 accredited organization in manufacturing various machines like WASHING Machines and Low flush Rig
Machines.The company also have hands in DESIGN and Implementation of various water treatment plants.
Job Profile
Manufacturing and Commissioning of Bus and Car wash plants.
Manufacturing and Commissioning of high pressure washing machines.
Process/Machine capability test.
M/

Future Goals

To lead and to be part of a successful team of individuals who thrive on challenges where in my skills and ability will enhance the Institute success and there by my own growth.