Ref. No. : CA - 11727 - (Maintenance and Service - Electrical – with 23.8 years in Plastic Industry)

Education

B.Tech In Electrical Engineering from (C.M.J University, Meghalaya, India) in Jan 2013
Graduate Diploma in Electronics Engineering - With 70% from Nagpur in May 2011.
Diploma in Electrical 66.71% from Aurangabad in Oct 2006.
ITI in Electrical with 72.14% from Ahamednagar in July 2001.
SSC passed from Ahmednagar in March 1997.

Skill Sets

Vast experience in repair and maintenance of equipment/machinery
Diagnosing faults and permanent corrective action.
Expert on Rockwell automation like PLC, MHI, DNET, ENET Programming, Siemens S7300 & S7200
Expert on machine Installation & Commissioning.

Software Knowledge:
Weira system for Machine history, breakdown records & consumption records.
SAP core team member for implementation of SAP.
MS Office 2008 and Latest
Auto CAD (Electrical)

Work Experience

Head / Expert-Electronics & Electrical Dept
Since Dec 08
Company Profile: Beverage packaging industry, manufacturer of two-piece aluminum beverage cans.
Job Profile:
Manpower allotment for shifts, work scheduling & prioritizing during shifts as needed.
Commissioning of machine, Utility arrangement.
Modifications including conversion of manual operation in to the automatic operation, Modification for reducing breakdowns of machine.
Handling of New Project activities.
Ordering, Negotiation with vendor for costs, Open order follow-up & stock review of spares for Electronics.
Carrying out other tasks assigned by the superiors.
Core Team Member in SAP implementation.
Knowledge of raw material and packing material handling QAP & SOP.
Implementation about KAIZEN, 5s, WCM system.
Conduct employee performance reviews based on job descriptions to determine competency, knowledge & contribution concerning maintenance issues.
Initiate & carry out projects that improve efficiency and reduce operating costs.
Prepare maintenance cost, PM compliance, schedule compliance, etc. Review the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solves problems in a timely manner, and to identify opportunities for improvement.
Debug, upgrade and modify software, hardware, security systems & control system, and all machines firmware & to improve performance & quality.
Adjust or replace defective or improperly functioning circuitry or electronics components, using hand tools or soldering iron.
Identify and resolve equipment malfunctions, working with manufacturers or field representatives as necessary to procure replacement parts.
Maintain system logs or manuals to document testing or operation of equipment.
Provide user applications or engineering support or recommendations for new or existing equipment with regard to installation, upgrades, or enhancements.
Provide customer support and education, working with users to identify needs, determine sources of problems, or to provide information on product use.
Read blueprints, wiring diagrams, schematic drawings, or engineering instructions for assembling electronics units, applying knowledge of electronic theory and components.
Test electronics units, using standard test equipment, and analyze results to evaluate performance and determine need for adjustment.
Perform preventative maintenance or calibration of equipment or systems.
All Utility Maintenance like 250 Ton Chiller,10 MVA transformer, 160 & 250 ZDR Air compressor, vacuum pumps, 132 KV Substation.

Department Head
Apr 05 to Dec 08
Company Profile: Manufacturer of Electronics & Electrical.

Executive
Feb 01 to Apr 05.
Rucha Egg Pvt.Ltd

Special Achievements:
Successfully managed a diverse range of projects from conception through implementation.
Effectively prioritized and organized workloads in a constantly changing environment to meet daily and weekly schedules.
Commended by management on numerous occasions for the quality and consistency of my Performance.
Commended by supervisor/management for the quality and consistency of my performance.
Reorganized department for more productive operation, including providing faster service with less returns.
Organized and implemented and efficient work flow system that resulted in significant cost savings.
Performed routine maintenance inspections on equipments to respond and identify problems on breakdowns in a timely manner
Provided solutions and escalated equipment malfunctioning, system faults and network errors – Using root-cause-failure technique, corrective actions, modifications and the replacements and/or new installation
Worked with company’s vendors and supervised subcontractor on various maintenance project to ensures proper completion of work on customers facilities
Utilized different reliability and testing strategies in plants to maintain and improve operations/profitability.

Trainings:
Allen Bradley full automation training with certificate in Poland (Rockwell Automation).
The Seven habits of Highly Effective people Training Program (Franklin Covey).
Onsite 4 months programming & maintenance training in Poland.
CNC Maintenance training (ACE Designers, Bangalore)
Siemens S7-200 & S7-300 PLC (semantics manager)
Training on presentation skills & Conducting Training Program.
Training to solve any Drive, PLC, CNC related problems.
GMP trainings,5s training,GDP training.
First Aid training with certification.

Projects & Implimentations Leaded:
To avoid Communication problem between the machines, Installed & programmed new PLC& communicated thru Ethernet.
Independent installation & Commissioning of additional machineries in CPIPL Like Bodymakers, Decorators & Respray System.
Installation of Programmable pressure switches for 100% accuracy & controlled frequent breakdowns of manual pressure switches.
Replaced suitable LPG Flame sensors for accurate signals to controller in free of cost by OEM.
Auto logic controlling provided to all conveyors & blowers to save Energy.
Grooving Machine Automation (Electrical Circuit Design, Prog, Panel Design& Panel Making).
Modification work done of customer requirement.

Mechanical Knowledge:
Knowledge of all types of Hydraulic and Pneumatic valve repairing.
Knowledge of all types of Water, Air and Hydraulic pump repairing and maintenance.
Knowledge to understand Hyd and Pneumatic diagrams.

Future Goals

To obtain a challenging management, administrative, or technical position as deemed suitable to my skills, experience, and backgrounds, to help a successful organization or company expand further and to help myself grow further professionally.

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