Ref. No. : CA - 15002 - (Maintenance and Service - Electrical – with 27.8 years in Plastic Industry)

Education

Bachelor of Electronics Engineering from Pune University with Second Class

Diploma in Industrial Electronics from Bombay Technical Education Institute with (First class)

S.S.C. (Technical) from Pune University with First Class

Skill Sets

Electronics Engineer with more than 18 years of Experience in Electrical/Electronics maintenance. Presently working with APPL Industries Pune as a Manager in Maintenance. dept.

Work Experience

Manager - Maintenance
Since March 2014
Company Name: APPL Industries Ltd
Company Profile: Manufacturer of Thermoplastic Compounds, Engineering plastics, advanced plastic resins, nylon compounds used for Automotive Industries.
Job Profile:
Electrical/Electronics, Mechanical maintenance of Berstorff and Steer make PVC Extruders, Prasad Coach make auto conveying and weighing system, Brabender and Schenck make feeders, Dehumidifiers, Maintenance of 100kva Transformer and Siemens breakers.
Maintening of all TS 16949 systems documents, preparing proposed Electricity bill, Machine wise cost/kg of product calculation.Maintaining of Electrical and Mechanical spares, Maintenance of Twin screw configuration

Sr.Executive
Feb 2006 to Nov 2013
Company Profile: Manufacturer of electric cables, insulated cables, XLPE Cables, power cables, etc
Job Profile:
Electrical/Electronics maintenance of Nokia Maillefer Cable extrusion lines, ASA make copper wire drawing machine.CORTINOVIS make armoring m/c, Caballe make Bunching m/c.
Maintenance of supply transformer of 1500 KVA transformer. HT & LT side breakers

Electrical Engineer
July 1995 to Jan 2006
Company Name: Jain Irrigation Systems Ltd.
Job Profile:
PVC & Polycarbonate sheet plant (consisting of ten Pvc Sheet Extrusion & Two Polycarbonate Sheet Extrusion Lines)
PLC’s:
Siemens S5 - 100U/135U With CPU 103/928/928B, I/O module, communication processors like CP527 & its programming. Messung make PLC relay logic & PLC circuit, Siemens S7 PLC. BCH make PLC.
Types of motors & controlling drive:
D.C. Drives: ABB, Lenz, Advani Orlicon, Kirloskar srp 165, Kirloskar make D.C. Servomotors & drives. Siemens analog & digital DC drives like 6RA20, 6RA21, 6RA22, 6RA23 & 6RA24.
A.C. drives: ABB A.C.drives (ACS800 & ACS200), YASKAWA A.C.drives (F7) series.
Utilities:
Diesel Generator: Cummins make 380 KVA, 500 KVA & 750 KVA D.G. sets, Blue star make 100 ton. Chilling plant & system and cooling tower, ELGI and Kaser make air compressor, VOLTAS make electric forklift, Jost make battery operated pallet truck.

Role and Responsibilities:
Working with ISO 9001:2008 versions. Internal auditor for ISO 9001:2008 system. Internal auditor for ISO 14000.
ISO system documentation & conducting internal audits.
TS16949 systems documentation and facing BIS audit.
Make daily & monthly MTTR & MTBF for all machines. Work on 5S & Kaizen.
Maintain power factor to unity.achive goals in KRA & improvement projects assigned by management
Hands on experience in maintenance and troubleshooting of DC Motors up to 320 Kw, AC Motors up to 50 Hp, 750 Kva DG sets & it's operation, 33 Kv substation with 33 Kv VCB, ACB's, High Voltage Test units for cables and other utilities.
Planning the preventive maintenance of HT transformers & OLTC.
Planning preventive maintenance of LT distribution which includes L & T and Siemens makes ACB’s, Different Switch gears and Automatic power factor controller panels.
Look after all departmental activities which include Breakdown, Preventive maintenance.
Vendor Development for spares procurement and project work.
Planning and implementation of preventive maintenance for plant machines.
Job allocation to workers, monitoring and controlling machine breakdowns, responsible for monthly output targets
Studying & analyzing various machine faults, taking corrective and preventive actions to bring down down.
Co-ordination with Production for planning for preventive maintenance
Spares planning/Inventory management, updating the spares list for timely availability of spares required

Projects:
Testing, Installation & successfully commission of new 1500KVA transformer.
Look after installation & commissioning of machines, which are used for manufacturing of Power cable. This includes Dismantling of machines from one location & Erection/Commissioning to Nashik works location.
Looking after installation & commissioning of m/c’s, which are used for manufacturing of PVC sheets.
Conducting energy audit with external agency. Effective & successful implementation of suggestion in energy audit.

Training: QMS (ISO 9001:2008), EMS (ISO 14001):
Qualified Lead Auditor by Bureau veritas Certification body.
Qualified internal auditor by Bureau Veritas Certification body.
Qualified internal auditor for Environmental management system ISO14001.

Future Goals

Seeking the assignment in the maintenance area of manufacturing industry having competitive and challenging work environment to achieve individual growth and blooming the organization at its best

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