Ref. No. : CA - 15591 - (Maintenance and Service - Electrical – with 31.8 years in Plastic Industry)

Education

B.E. (Electronics & Power) from Priyadarshani College of Engineering, Nagpur, Nagpur University in 1999 with first class

Skill Sets

Over 14 years of experience in Plant Maintenance and Utility Operations
IT Skills
Well versed with MS Office & Internet Applications 
Core Skills
Preventive & Breakdown Maintenance, Inventory/ Spare Parts Management, Continual Improvement, 5S & TPM Activities, Energy Consumption Control, Cost Saving Projects, Documentation (As per ISO & TS16949 standards), Erection & Commissioning, Innovative Practices Policy/ Procedure Implementation, People Management, Liaison/Coordination



Work Experience

Technical Manager
From -Nov’19- Apr’21
Company profile -Manufacturer and supplier of plastic and packaging products

Manager Maintenance
From -Nov’15-Oct’19
Comapny profile -manufacturing and supplying automotive components, renowned for technological prowess

Manager - Maintenance
Since Jun 2011 to Nov’15
Trident Packaging Solutions

Deputy Manager - Utility Operations 
May 2007 - Apr 2011
Starion India Pvt. Ltd.

Assistant Manager - Engineering
May 2006 - Mar 2007 
Company Name: Badve Engineering Pvt. Ltd
Company Profile: A leading Component manufacturer in Automotive & Home Appliances sector.

Executive - Maintenance
Aug 2004 - Apr 2006
Company Name: ITW India Ltd
Company Profile: A Supplier and trader of ep 424 with speed prep auto feed system, machines any bevel without templates, slides, or stoppages, low clearance split frame

Maintenance Engineer
Jan 2003 - Aug 2004
Company Name: Varroc Engineering Pvt. Ltd
Company Profile: A leading Exporter, Manufacturer, Service Provider & Supplier of Automotive gears , starter motor, magnetos

Electrical Engineer
Jun 2000 - Jan 2003
Company Name: Jain Irrigation Systems Ltd
Company Profile: A Manufacturer Exporter Quality irrigation systems, pipes and fittings, plastic sheets, food, solar


Key Result Areas 
Planning, guiding and supervising entire maintenance programme for the plant equipments & machinery
Conceptualising and executing the total productive maintenance program; steering project activities including machine layout, utility arrangement
Coordinating with the team to improve equipment capability in terms of uptime, yield, reliability and throughput
Responsible for orderliness, including housekeeping, condition of tools, effective changeover procedures, and scheduling of the maintenance department to support production
Interfacing with the equipment suppliers to resolve plant equipment related issues
Managing end-to-end utility equipment maintenance to ensure uninterrupted supply of utility services to end users
Overseeing the field service activities entailing breakdown & preventive maintenance, trial runs and warranty service of machines/ equipments
Identifying areas of obstruction/ defects and conducting troubleshooting/ service & repair to rectify the equipments; maintaining inventory for machines spare in order to ensure improvement in the productivity by avoiding breakdown
Conducting failure investigation analysis, undertaking measures for avoiding breakdown and increasing machine uptime & equipment reliability; fixing faults on site and arranging for replacement machinery/ equipment to be installed
Responsible for maintaining documentation as per ISO 9001 & TS 16949 standards 
Liaising with the Govt. Authorities Electricity Boards, Fire Fighting System, MPCB, etc. to obtain necessary sanctions/ approvals

Highlights 
Successfully executed the erection & commissioning of Injection Moulding Plant
Played a key role in reducing the breakdowns / downtime below 1% through effective maintenance
Efficiently performed maintenance for the following equipments: 
CNC & Automatic Injection Moulding Machines, Electronic Cards & Temperature Controllers
Paint Shop, Rubber Moulding Machines, Hydraulic Presses & Tool Room Machines 
SMT Line, ODD Line & Refrigerator Line
AC / DC Drives Maintenance
Flexo Plate Machines & Utilities
Responsible for managing: 
Execution of load extension activity from 750 KVA to 1250 KVA. Includes sanctioning & release of load from MSEDCL
Installation of new circuits to injection moulding machines as per requirement
PLC fault finding & analysis of SPM's
Led production activities related to ODD Line & Press Shop; increased production UPH of ODD line from 1000 to 1150

Technical Purview 
Injection Moulding Machines
VT Machines (Cincinnati Milacron)/ L&T Machines (Demag/ Detech/ Ergotech)/ LG Machines/ SP Machines (Windsor)/ FR Machines/ PI Machines/ Rogger Machines/ JM Series Machines/ SM Series Machines/ Fanuc Roboshot Machines/ Vertical Type Injection Moulding Machines

Utility
Compressors (Atlas Copco / Elgi), Dehumidifier, Crane, Ultrasonic Welding Machine, Fire Fighting System, D.G. Set (up to 1500 KVA), Centralized Loading System, Water Treatment Plants, AHU's

Academic Project
Title: Design of Extra High Voltage Transmission Line
Duration: 30 Weeks (Oct’98 - Apr’99)
Description: The project dealt with 400KV, 344 Km Koradi - Bhusawal transmission line. The report tackles with electrical design and aspects of mechanical design of extra high voltage transmission line
Key Learnings: After analysing all the parameters for transmitting 500 MW power at a line voltage of 400 KV, the voltage regulation comes out to be 8.9% & the line efficiency is 95.6% which is in limit of I.S.

Trainings Attended
Working & Fault Finding of Ultrasonic Welding Machine by ‘Roop Ultrasonic Telesonic Ltd.’, Gandhinagar
‘Kaizen Mela 2005’ by Nagar Road Industries Association
TPM Training conducted by Bajaj Auto Ltd.

Profile Summary
Working knowledge of Electrical & Electronic Systems, Hydraulics and Pneumatics
Expertise in planning & executing preventive and breakdown maintenance works for wide spectrum of equipments, carrying out tests/ inspection as well as devising solutions for maintaining sound environmental and safety conditions
Honed abilities in identifying complex situations and further conceiving & implementing streamlined solutions that can lead to improved performance, reduction in operational cost and overall success
Familiarity with identifying the improvement opportunities for methods improvement, process improvement, manpower utilization, improvement in the existing material handling system
Capability in developing and maintaining the overall process in accordance with internal and external quality guidelines & Manufacturing Management Best Practices
Track record of utilizing a process-oriented approach towards accomplishment of cost, profit, service & organizational goals
Demonstrated abilities in optimising resource & capacity and escalating productivity & operational efficiencies
Possess sound knowledge of safety methods; proven abilities in coordinating / leading variety of people and projects
Holds the distinction of effectively carrying out maintenance of Injection Moulding Machines, Plant Utilities etc.       
Possess strong decision making, people management and problem-solving abilities


Future Goals

Aiming for assignments in Plant Operations & Maintenance with an organisation of repute.

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