Ref. No. : CA - 25833 - (Maintenance and Service - Electrical – with 36.8 years in Plastic Industry)

Education

MBA in Project Management (Online) From California University in 2015

BE (Electrical) From College of Engineering, Karad Shivaji University, Maharashtra in 1988

Skill Sets

Maintenance/Engineering at Steel Pipes/Rolling Mills/Packaging Industry

Qualified Internal Auditor: ISO 9000 by Dubai based Texas Management Services

Change Agent
Collaborator
Communicator
Communicator
Thinker

Work Experience

Maintenance Manager
Since Sept 2016
Company Profile: It is a five layer barrier film maker with Rotograve 8 colour printing and Slitting.
Job Profile:
Planned and effected Preventive maintenance for Heaters, Compressors, Chillers
Installed new 300 KVA UPS for power stability
Initiated up-gradation of equipment's for Heater controls.
Improved edge cutting at Slitter unit adjusting Camera Controls

Assistant Maintenance Manager: Mar 2011 to Apr 2016
Electrical Section Head : April 2009 to March 2011
Electrical Engineer/Supervisor: Mar 1996 to Apr 2009
Company Profile : Manufacturing and marketing of welded steel pipes for Oil and Gas, Structural and commercial utilization with sizes range from 6 to 48 inch.
Job Profile :
Planned & effectuated preventive maintenance schedules of various equipment to increase up time and equipment reliability .
Conducted meeting on daily basis to keep a track of repetitive downtime and prepared monthly reports for the same
Developed project baselines; monitored & controlled projects with respect to cost, resource deployment and time over-runs
Maintained:
Stock of electrical & electronic spare parts
ISO related documents
Managed the workmen for achieving the periodic efficiency and production
Ascertained specific training needs of subordinates and accordingly arranged training programs on maintenance & troubleshooting activities
Created procedures for preparation & implementation of programs within all areas of safety, health and environment
Led Maintenance Department; reported to Plant Manager (In-charge of three plants)
Undertook installation & commissioning of:
Full Body Ultrasonic Testing Machine supplied by Sofratest France
Strip Ultrasonic Testing Machine with 52 probes
Box End Hydro Tester used for testing threaded pipes
250 TON Chilling Plant of carrier
Reduced downtime by 03% through measures such as Yearly Planned Shutdown.
Successfully executed plant expansion/modification/ upgradation projects such as :
52 Probe Strip Ultrasonic testing machine supplied by Sofratest France.
Box Hydrotester machine from YoungIL Korea for testing Threaded Pipes.
Installation of 300 Ton Chiller unit from Carrier USA.
Installed new Pipe Galvanising unit .

Electrical Section Head
April 2009 to March 2011
Job Profile
Spearheaded team encompassing 3 Electrical Engineers & 15 Electricians; reported to Plant Manager
Anchored procurement & commissioning of:
Edge milling and pipe cut-off machines
3.5 MVA Transformer and panels for the Coating Substation.
Enhanced welding processes for the X65/X50 Grade Welding and Seam Annealing Process to facilitate better seam normalization at steady temperature
Successfully steered development of Computerized Preventive Maintenance System which resulted in reduction in downtime .
Upgraded NDT equipment provided by GE Technologies, Germany (Originally Krautkramer)
Executed Annual Maintenance for Medium Voltage Electrical Systems of the plant.

Electrical Engineer/Supervisor
Mar 1996 to Apr 2009
Job Profile :
Identified scope for modification in Tube Mill Finishing Mill and 3LPE Pipe Coating Mill
Increased efficiency of HF Welding Machine with the help of Thermatool Technician
Replaced:
Spring Activated Contact Tip Pressurizing Unit with Air Pressure Cylinders which resulted in improved Quality of welding and life of contact tips.
HF Welder PLC from Telemecanique (old version) to Allen Bradly PLC 5
Upgraded Seam Annealing Units by interchanging Thermatool Narrow Width Inductors with Ajax Tocco US Manufactured Wider Inductor Heads

Assistant Manager Electrical
March 1992 to March 1996
Company Name : Ispat Industries
Job Profile :
Reported to GM (Maintenance) Drove maintenance team of eight employees.
Ensured procurement & installation of state-of-the-art Yaskawa U-84 PLC System with control desk, operating graphics and remote operation facility delivered by L&T Automation Division for the Raw & Product Material Handling System of the plant
Led installation & commissioning of:
5 MVA Material Handling Substation, Motor Control Centers with ACB Starters for motors up to 300 KW and 2 Siemens 3.3 KV Switchgear Units for Dust Collection Motors
5 Nos. 110 KW AC Motors for 5 MVA the state-of-the-art Jetty Substation
Played a key role in design & installation of:
PLC System and Simodrives for Barge Unloader System at the Jetty
PLC for the Elecon Stacker Reclaimers Drives and Raw Material Handling System
2 MVA Power & Distribution Transformers
500 KW heavy duty AC Motors

Project Handled:
Title:Greenfield Sponge Iron Project
value: INR 1000 Crores
Technology: Supplied by Midrex USA

Shift In-charge / GET
March 1988 to Mar 1992
Company Name : Nippon Denro Ispat Limited
Job Profile :
Undertook maintenance of:
Electrical & electronic machinery for 6-Hi Hitachi Cold Rolling Mill and troubleshot issues using Hitachi PLC
Batch Annealing Furnaces
220KV Switchyard Battery systems.
Facilitated preventive maintenance schedules for EOT Cranes and 3000 KW DC Motor Drives
Resolved critical rolling mill issues of strip breakage using magnetic detectors & sensors

Training
Midrex Technology Training with Sponge Iron Plant, Caribbean Ispat Limited, Trinidad and Tobago
Sinumerik 840D and Simodrives 611D Drive Systems and Hot Trial Test for Milling Cutoff Machine, SMS Meer Monchengladbach,
Profibus Communications Technology and Siemens S7 PLC Training by Siemens

Core Competencies
Electrical Engineering
Automation / Maintenance
Project Management
Installation & Commissioning
Procurement
Process Improvement
Manpower Planning
Troubleshooting

Profile Summary
Result-oriented professional 27 leveraging years of enriching experience in Maintenance, Planning & Scheduling, Automation, Project Management, Erection & Commissioning and Troubleshooting at Steel Pipes, Cold Rolling Mills, Galvanising units
Improved plant efficiency for Packaging Industry.
Experienced in reliability oriented Predictive, Preventive Maintenance for Electrical .
Incisive acumen in preventative maintenance program and driving continuous line improvement of AC/DC Drives, Milling Cutoff Machine, Seam Annealers, Edge Milling Machine, Slitting Line and Water Pump house of total Capacity 400 HP.
Steered & ensured periodic and preventive maintenance are appropriately scheduled and emergency troubleshooting & installation of PLC System and Simo drives for the Barge Unloader System
Competent in managing production & executing plans to ensure timely accomplishment of production targets within the cost parameters
Expertise in swiftly ramping up projects (Green-field Pipe Manufacturing Projects) with a flair for adopting electrical engineering methodologies in compliance with quality standards
Proactive planner with capability to nurture multi-cultural team at international locations
Responsible for HSE activities of the Maintenance Department.

Future Goals

Leveraging competency in managing operational aspects by effectively applying maintenance methodologies that enforce standards by minimizing exposure & risk

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