Ref. No. : CA - 28092 - (Maintenance and Service - Electrical – with 20.1 years in Plastic Industry)

Education

Diploma in Electrical Engineering From Government Polytechnic Chottaudaipur, T.E.B, Gujarat University Gandhinagar in 2004 with 61.2%

Skill Sets

Demonstrated history of working with chemical, fine chemicals & Plastic manufacturing industries.skilled in Machinery Maintenance, best engineering solutions to improve Machines eff & engineering procurement.

Knowledge over all PM & MM SAP module like CAPEX budget, R & M Budget, Engineering Spares Stock, GRN, Approval of Work flow, Purchase Requisition, Preventive maintenance Schedule, breakdown maintenance, Develop material Code, MTTR, MTBF.
Microsoft Excel, word & Power point.

Work Experience

Maintenance Manager
Since May 2019
Company Profile: Manufacturer of colouring solutions for all plastic industrial applications including color Master batch, filler master batch, additive master batch.
Job Profile :
Project 1 - Installation & Commissioning of NEW Coperion Make CTE 35 Twin Screw Extruder with Neoplast 10 Ltr. Mixer, Injection Molding Machine “Esemplast “.
Project 2 - Dismantling & Erection of 1250 KVA Diesel Generator and Installation & Commissioning of New 800 KVA Diesel Generator.

Asst. Manager
Jul 2014 to May 2019
Company Profile: Specialty Chemicals Manufacturing company.
Job Profile :
Project 1 - Installation & Commissioning of NEW HT 75 Line with High Speed Mixer 750 Ltr, 2000 Ltr. Cooler Mixer & “Prasad Make” Automatic weighing & material transfer system.
Project 2 - Installation & Commissioning of NEW HTR STEER Make Line with Mixaco Mixer & Automatic weighing & material transfer system.
Project 3 - Installation & Commissioning of NEW 1600 KVA transformer with New MPCC with increase the contract demand.
Project 4 - Installation & Commissioning of “PALLMANN Model PMMI 500” Pulverizer with “Prasad Make” 20 M3 Silo Storage System with Powder Conveying System.
Project 5 - Installation & Commissioning of Ware house racking System with Sprinkler system, Fire Fighting & Fire Alarm System, Co2 Flooding System.
Project 6 - Installation & Commissioning of I R Make Screw Air Compressor, New “Labtech Make” Filter Test Machine.

Asst. Manager
2008 to 2014
Company Name : Plastichemix Industries

Maintenance In Charge
May 2008 To Nov 2008
Company Name : Shankar Packaging Ltd

Jr.Electrical Eng
Aug 2006 to May 2008
Company Name : S.D Fine Chem. Ltd.

Electrical Trainee Supervisor
Dec 2005 To Aug 2006
Company Name : Kanoria chemical & Industries Ltd.

Electrical Apprentice
Dec 2004 to Nov 2005
Company Name : Atul Ltd

Technical Skill
Preventive & Breakdown Maintenance of Plant Electrical System which includes 11 KV HT Line & GOD Section with 1600 KVA transformer with RTCC Panel (Voltamp)
SF6 Schneider make
MCC & APFC Panel Board, HT & LT Switchgears, & Equipment’s,
1250 KVA & 800 KVA Diesel Generator. (MIKANO)

Manage the maintenance of equipment like
Co- rotating Twin Screw Extruder with Volumetric & Gravimetric Feeder (Coperion, Steer, Windsor, Nanjing Rubber & plastic Machinery, Kabra Extrusion,)
Single Screw Extruder & Kneader (Newplast Machinery)
High speed mixer, Cold Mixer, Container Mixer
(Neoplast, Mixaco, KABRA Extrusion)
Vibrosiever (Double Deck Pennwalt, Plasmec, Vijimech, Siadeep,
Pelletizer (Lunarmec, Macross, Plastmachinery, Scheer)
Water Ring Die Face Cutter & Turbo Dryer (KABRA Make)
Pluverizer (PALLMANN, PLASMEC, VEER PLASTIC)
Air Chiller, granual conveying system, Automatic weighing & conveying System for powder, (Prasad Group)
Lab Equipment like MFI, FURNACE, OVEN, FILTER TEST Machine, FILM Extruder, Two Roll Mill, Gelimix, Molding Machine.( Labtech, Marshal, Swastik)
Manage the routine maintenance of Induction Furnace, Lighting Distribution Board, MCC & PCC Distribution Panel, Heating Control panel, E.O.T Cranes, Chiller, Cooling Tower, screw & reciprocating type Air Compressor, watering Vacuum Pump and Motor (up to 270 HP).
Manage the maintenance of PLC & HMI based Panel and also maintenance system that monitor and Sensing the various quantity like temperature & pressure.
Manage the maintenance of AC Drive Up to 200 KW, DC Drive up to 200 KW (ETD, YASKAWA, SIEMENS, ABB, EUROTHERM, DANFOSS).
To prepare & implement the Logic circuit and Control loop diagram in routine maintenance activity to cover safety of plant equipment & human.
I am exposure to drawings, taking initiatives and best maintenance practise in routine maintenance activities & Various Projects.

Plant Safety & Good Practices.
Knowledge of develop & implementation of Work permit System for respected work.
Knowledge of develop & implementation of LOTO system for respected work.
Knowledge of develop & implementation of SAMACO plan for plant equipment.
Knowledge of planning & implementation of Smoke Detection & Fire Alarm, Sprinkler System for R.M & FP Storage rack & CO2 Flooding System Firefighting system for respected work.
Knowledge of planning & implementation of 5S system, Performance Dialogue, Red Tagging.

General & Management Task Skill: -
Knowledge of Erection, commissioning, Installation, Maintenance and Troubleshooting of Electrical Equipment, Mechanical Equipment, Instrumentation & Control Equipment System, Structural Fabrication & Civil work.
Able to plan effective & delegate maintenance issues to be resolved by each Shift technician & small project to be allocate the right candidate to improve the Technical skill of each candidate of team.
Able to develop a planned preventive Maintenance Schedule (PPM) and Checklist of Machinery with the respect of Machine Manufacture manual, history of Major breakdown, safety related issue of Machine, to prevent the Machine Safety & human injuries.
Adhere to daily & weekly checks to ensure Safe & smooth operation of Plant machinery.
Able to prepare annual R & M budget and forecasting of all Capital Expenditure Proposals as well ensuring Compliance with Legal Standard.
Able to develop clear accountability of Spending Maintenance material spend with the combined strategy to manage R & M Budget.
Able to identify & maintain the Consumable spares & Critical spares of Machinery & co-ordinate with suppliers to deliver with in time limit & also maintain the minimum inventory level of Spares to reduce the R & M cost.
Responsible to manage project activity & co-ordinate with respected department to identify the risk assessment of Process & take initiative action follow by the Organization guideline.
Responsible to develop, Implement & manage the all Key Performance indicator (KPIs) of maintenance.
Able to Prepare SOP, Work instruction, Instrument Calibration records, and habitually inspect it for necessary amendment, and responsible to fulfill the all audit compliances.
Able to Improve the Skill Matrix of Each Team member by Implementation of ON JOB Training.
Able to identify the statutory requirement & verified it by Govt.Certified Engineer and maintain it within its due date. (Like Form no-9, Form No-10, Form No -11, Building Stability Certificate, Stack Analysis Report, DISH approved Factory Layout, Single Line Diagram approved by Electrical inspector,)
Able to manage & lead the team, ensuring adequate staffing levels.
Proactively contribute to creating a good team atmosphere.
Motivate & coach the team to operational success & Communicate the KPIs from the strategic annual plan so that each employees is aware, & monitor the completion of task and ensure good performance & maintain the record on appropriate system, and review, implement & update the company records

Future Goals

Growth

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