Ref. No. : CA - 7198 - (Maintenance and Service - Electrical – with 29.5 years in Plastic Industry)

Education

Pursuing Masters Degree In Business Administration (MBA) – Operation & Maintenance From TMV, Pune.

1995 - Bachelors Degree In Engineering (B.E) – Electronics & Telecommunication with 65% from Amravati University.

Skill Sets

VFD, DC Drive & PLC.
Instrumentation & Control Systems.
Electronics, Electrical, Hydraulic, Pneumatic, Plant Automation and PLC System.

Work Experience

PLC Programing & Design
Since Nov. 2009
Company Profile: Leading Information Technology company

Manager (Electronics & Electrical), PVC & Well Casing Pipe Division.
From Dec. 2007- Oct. 2009
Cosmoplast Industries W.L.L., Sharjah (U.A.E).

Manager (Electronics & Electrical)
From Oct. 2005 – Dec 2007
Bharat Insulation Company (I) Ltd., Waluj, MIDC, Aurangabad, India.

Asst. Manager (Project & Maintenance)
From Oct. 2004 – Oct. 2005
Gerson Engg. Ltd, Goa, India

Senior Project Engineer
From Oct. 2001 – Aug. 2004
Ginolex Technical Services, Aurangabad, India

Maintenance Engineer
From Dec. 1998 – Sept. 2001
Lark Wire & Infotech Limited, Goa.

Service Engineer
From Aug 1995 – Nov. 1998
Eminent Engineer, Mumbai

Technical Purview:-
VFD, DC Drive & PLC.
Instrumentation & Control Systems.
Electronics, Electrical, Hydraulic, Pneumatic, Plant Automation and PLC System.
Power Distribution System H.T. &L.T..
Automatic Bobbin Change Winder (RK5) having Mitsubishi drives FR-200 & FRA-500 Series Vfds; Sequence of operation controlled by Siemens PLC S5100u & speed controlled by Neumag Controls..
Utilities as 125 Ton Chiller (Trane); Screw Compressor Ingersoll Rand & D.G Set (750 KVA).
PID controllers Eurotherm, Honeywell & Pressure Controller Dynisco.
4 Line Vertical Enamellings M/c; 16 Line Vertical Enamellings M/c (12 Machines).
8 Line Horizontal Enamellings M/c; 16 Line Vertical Enamellings M/c.
PVC Wire, Cable M/c, Powder Coating, Rubber, Tyre & Television.
EDM (Spark Erosion) fully PLC controlled in bearing industries.
Synchronisation of DC/AC Drives.
PLC Controlled Ovens and PLC Control AC Drives (Imported SICME made Machine-Italy) PLC s7-300.
Utilities, Compressor, DG Sets, EOT Cranes.
DC Drives (Siemens, Bosch, Berger Laher and Vega Control) AC Drives (KEB) PLC (Siemens, Allen Bradley & DICO) 3 Phase and 1 Phase UPS and PID Controller (Eurotherm).
Eddy Current Drives (Dynespende) and Stepper Motor Drives.
HT transfer 33 KV/415V, OLTC and Power Distribution Panel, Induction Motor, DC Motor, Eddy Current Motor, Slipring Induction Motor.

Core Competencies:-
Project Management
Managing overall operations for executing projects within cost & time parameters.
Monitoring projects with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of projects.

Operations & Maintenance
Planning and effecting predictive & preventive maintenance schedules of various machinery & equipment to increase machine up time and reliability.
Identifying areas of obstruction/ defects and conducting root cause analysis/ failure mode & effect analysis to rectify the equipment.
Controlling the machine down time and analyzing the breakdown time.
Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.

Erection, Commissioning
Anchoring on-site erection, pre-commissioning & commissioning of various equipment & machinery and ensuring effective resource utilisation to maximise the output.
Installation and commissioning of various equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Quality & Process Enhancement
Taking stringent quality measures including preparation of necessary documents to ensure compliance with various quality standards & customer requirements.
Identifying scope for:
Planning and implementing technological changes to enhance the operational efficiency.
Modifications in equipment, process flow, working practices, consumables, etc. for controlling & reducing conversion cost per unit produced.
Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation.

Man Management
Recruiting, directing, leading & motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Working on succession planning of the workforce, rendering training, technical guidance to the staff, shift management activities, appraising the member’s performance & providing feedback.

Notable Achievements:-
Performed a vital role in designing the New Electrical Panel at Cosmoplast Industries W.L.L., Sharjah, U.A.E.
Significantly engaged in commissioning many machines in Africa and successfully complete the project as a Technical Consultant at Ginolex Technical Services, Aurangabad.
Actively involved in replacing the contactor logic temp. controller by SSR control to save 25 % power.
Pivotal in the installation of Gravimeater for dosing system in PVC machine to control the flow of material, atomatic threading machine in enameling machine to save time and man power.

Projects Handled:-
Installation & commissioning of:
SMPS (Italy) make Wire Drawing Machine Inline Anneler, consisting of Spooler & Wire Drawing Motors, Speed synchronization with Annelear Voltage.
Vertical & Horizontal Enameliining Machines.
Detch Make 8-line Enamelling Machine consisting of PLC Control Ovens and Speed syncronisation of Wire Drawing Motor and Spooler Motor PLC controlled Automatic Spool Change.
SICME (Italy) Winding Wire Fully Automatic Plant, controlled by means of various PLC & drives.


Future Goals

Grow with organization growth.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com