Ref. No. : CA - 10895 - (Maintenance and Service - Electrical – with 28.5 years in Plastic Industry)

Education

Diploma in Instrumentation Engineering.
PLC Vocational Training Course

Skill Sets

Production & Maintenance in Plastic processing, Moulding, Extrusion, Non woven Textile & Packaging Industries.

Work Experience

Asst. Manager- Electrical & Instrumentation
Since Jan. 2012
Company Profile: A world renowned manufacturer of geosynthetic products
Job Profile:
Machines Handled
Fiber Web (UK) Made Non woven Geotextile manufacturing machine.
Extruder of PP and PE Based.
Birch (U.K) made Winder with full automation control of Geotextile.
Colourtronics & SCADA Communication, Spinning, Take-off, Brattice, Spray Gun, Thermal Bonding Owen, etc.
Geotextile reprocess Machine.
Fire hydrant and RO Plant, Utility.
Mitsubishi PLC’s, Eurotherm Drives, HT-LT VCB’s & Panels, AC & DC Motors.
Temprecture & Pressure controller’s, Transmitter, Sensors. Control Vavle.

Job Profile.
Overall responsibility of Electrical, Electronics & Instrument maintenance of
Entrie Plant.
Develop SOP’s, Maintain and Update Records.
Responsible for Managing system operations and developing.
Assigned the tasks of managing project within cost and time considered
Environment.
Maintain document related to GMP, ISO studies handling safety & environment.
Maintaining the preventive maintenance schedule. And review on monthly basis.

Head – Technical Field
Jan. 2010 – Dec. 2012.
Company Profile: Which is installing Import Base (China, Korean & Taiwan) Vertical Injection Molding, Horizontal Injection Molding & Five layer plastic aluminum barrier tube sleeve making Machine in Plastic P1ackaging Industry.
Job Profile:
Plant & Machine Erection.
Give Technical Support to Customer after machine erection.
Developing & co-ordinating outsourced contractors for major plant & machinery related engineering repairs.
Co-ordination with Machine Supplier ( Import Base Only) for technical Suppport.

Achievements
Successfully 6 Plant machinery Erection in different state in India.

Head – Production & Maintenance
Sep 2006 –Dec. 2009
Hi-End Packaging Pvt. Ltd.
Company Profile: It is a private limited company at KASEZ. It is a process controlled packaging industry manufacturing laminated tubes & Molding Caps.
Job Profile:
Machines Handled
Sunway make B-GLS-III High Speed Laminate Sleeve making machine.
Ningbo Tianding make TSX – 1080 Horizontal Injection Molding machine.
Sunway make B-ZFXG-60 Drilling Sealing and Screwing machine.
Sunway make B-ZT-II Vertical Injection Molding Machine.
Plant utilities.

Job Profile:
Overall responsibility of entire plant production & maintenance.
To impart training to Engineers, Supervisors and operators about machine safety and operation.
Safety awareness to subordinates and new recruitees.
Develop SOP’s to reduce electrical & mechanical machine breakdowns for achieving better results.
Preparation of MTI reports.
Co-ordination with departmental heads – Quality, Purchase, Logistics, Stores, Account for smooth operation of plant.
Targeting at completing assigned tasks with in allotted monthly budget by effective cost reduction.
Developing & coordinating outsourced contractors for major plant & machinery related engineering repairs.
Indenting & procuring machine related electrical & mechanical spares.
Improving product quality to the maximum capability of the machine
Inspect production process performance and ensure process is in control.
Achieve maximum productivity, optimum efficiency & minimum scrap

Achievements
Erection & Commissioning of plant & machinery within the
decided time frame.
Streamlined all machines for commercial production within a period of six months.
Achieved practical efficiency of the plant @ 80% after erection &
commissioning.
Commissioning of new Plant in Brahmanwada, Gujarat.

Production Executive
Nov 1996 – Aug 2006
RAS Propack Lamipack Ltd.
Company Profile: A process controlled packaging industry manufacturing laminated tubes.
Job Profile:
Machines Handled
KMK make High Speed Tubing Machine.
Sanki make (5+1) Rotary Printing Machine.
ASF make Nylo Plate making Machine.
Kang – Shin make Horizontal Double Extrusion Machine.
Kang-Shin make Rotogravure Printing machine.
Geco make Indiam Slitting Machine.
Bhogal make Indian Slitting Machine.
KSE Slitter-Korean.
Plant Utilities.

Job Profile:
Overall responsible for machine production & maintenance.
Implementation of productivity improvement techniques for maximum output.
To prepare troubleshooting reference & impart training to subordinate & new recruitees.
Executing Preventive Maintenance of Plant Machinery & Utilities so as to achieve reduction of plant downtime & original machine condition.
Local development of tooling / spares for imported machines in co-ordination with R & D department.
Planning manpower & work distribution for proper process flow.
Indenting & procuring machine related spares.
Implement and monitor productivity improvement projects & suggest productivity improvement methods.

Achievements:
Installation & Commissioning of Hi-Speed tubing line.
Started Top sealing in Tubing machine by local R&D.
Successful development of local tooling for imported machines which
resulted in considerable cost and time savings.
Developed activity chart for tool change which considerably reduced the tooling changeover time thus enhancing productivity.
Successful installation of additional automation on machine which enabled in reducing the manpower required for that particular task from 16 to 4 persons.

Future Goals

To seek challenging position in an industry where my skill and knowledge will be utilize with full potential.

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