Ref. No. : CA - 32959 - (Maintenance and Service - Electrical – with 17.4 years in Plastic Industry)

Education

B.tech.(electrical & Electronics) From Mona College Of Engineering & Technology (Jawaharlal Nehru Technological University) Nalgonda In 2007. Secured 63.15%
Intermediate From Government Junior College With 47.7% From Board Of Intermediate In The Year 2003.
Ssc From Sri Saraswathi Shishu Mandir With 74.83% From School Of Secondary Education In The Year 1997.

Skill Sets

Exposure to 33/3.3KV Substation, 1250KVA DG sets, Circuit Breakers, Isolators operation Maintenance.
Operation and troubleshooting of overhead tractors, Dart Assembly machines.
Operation, maintenance and troubleshooting of MAXON and ECCLIPSE type burner systems.
Connecting timer circuits, photo sensor, limit switches and pressure switches to equipment for Automation.
PM of overhead hoists, accessories & Fire Hydrant System, Smoke detectors, Beam detectors.
Maintenance and troubleshooting of Star-Delta and DOL starters for Induction Motor.
Handling of Pneumatic Paint guns, Pumps, Air Dryer, FRL units, Pneumatic lines & Equipment.
Maintenance of various R&D lab testing equipment, PT line, ED & Ovens.
Maintenance of Assembly lines, ETP, STP, RO plant & Paint Shop & Utility related equipment’s.
Maintenance of Dart Assembly machine, Injection molding & Blow molding etc.
Personally attend to major Technical problems, Breakdowns resolved.
Maintain Paint booth balancing, AHU, ARP &

Work Experience

Manager
From - Oct 2020 To Till To Date
Company Profile - Manufacture Of Rubber And Plastic Products Company

Manager
From - 2019 To Aug.2020
Company Profile - Global Precision Manufacturing Company

Manager
From - Oct 2017 To May 2019
Satish Toy Manufacturing Llp

Manager
From - May 2014 To Aug 2017.
Prothom Industries.India.pvt.ltd.

Assistant Manager
From - Mar 2011 To May 2014
Minda Valeo Security Systems.pvt.ltd

Engineer
From - Oct 2008 To Mar 2011
Mahindra & Mahindra Pvt.ltd

Graduate Engineer Trainee
From - Oct 2007 To Oct 2008
Mahindra & Mahindra Pvt. Ltd

Job Profile -
Responsible For Plant Operations Smoothly And Efficiently. Maintenance, Manufacturing & Production.
Planning And Scheduling Procedures For Manufacturing In Shifts & Achieve Production Targets.
Overall Responsibility Of Process Equipment And Utilities & Ensure Usage Of Safe Work Practices.
To Ensure And Adhere For Preventive, Predictive Maintenance Schedule Of Machines.
Breakdown And Corrective Maintenance Plan For Assembly Lines, Paint Shop & Utility Operations.
Monitoring The Mttr (Maintainability) And Mtbf (Reliability) Trends, Improvising The Same By Using Why-why Analysis. & Coordinating Kaizen Activities. Customer Schedule Adherence 100% With Zero Defects.
Evaluate The Challenges Faced By The Business And Take Action To Mitigate Risks And Develop.
Responsible For New Plant Set Up, Lines And Machines Inspections, Trials At Supplier End And Installation & Commissioning In Plant, Maintaining M/c History Cards.
Knowledge Of Iso/ts, Iatf & Qa049, Eicc, Gsv, Walmart, Rba, Qms, Technical Audit Documentation.
Coordinate With Instrumentation And Calibration Agencies For Periodic Calibration Of Equipment.
Cost Reeducation Of Spares & Consumables By Recycling & Modification Processes
Involved In Plant Shutdown, Amc Activities & Plant Related Civilization, Installations Works.
New Process Development, Process Improvement And Process Trouble Shooting.
Industrial Engineering Activities Such As Layout, Time And Work Studies, Line Balancing Capacity Planning, Effective Utilisation Of The Man, Machine And Material.
New Product And Process Design, Designing And Development Of Tools, Jigs, Fixtures, Material Handling Systems Etc. Ensure In Process Designing Poka Yoke, Cycle Time And Zero Defect.
Initiate And Develop Creative And Innovate Manufacturing Processes, Low Cost Automation.
Support In New Equipment Selection / Process / Method Up Gradations, Spm Development.
All Operational Issues And Continuous Improvements In Manufacturing.
Responsible To Plan, Generate Capex For Project Activity & Its Timely Completion.
Hands On Assembly Line Design Experience And Good Knowledge Of Electrical, Mechanical & Electronics Components For Assembly Line.
Manpower Planning, Setup Quality, Cost & Delivery Expectations, Review Plans Periodically Against Progress.
Review Plans Periodically Against Progress, Communicate Plans To Operations On A Timely Basis In Order To Cater To Future Needs Or Surges In Demand.
Conduct Review Meeting Periodically To Evaluate And Ensure The Departmental Performance And Team Effectiveness, Employee Motivation And Team Development.
Providing Strong Leadership & Ensuring High Morale, Teamwork & Good Employee Relation At All Levels Including Shop Floor. Speedy Industrialization Ramp Up Of New Projects.
License With Electrical Board Of Authorities, Statutory Compliance Authorities, And Consultants For Project Improvement & Automation. Responsible For Industrialization Of Export Project On Time.

Main Projects In Plant:
Commissioning Heat Recovery System To Reduce Lpg Consumption In Ovens.
Commissioning Of Vfds (100hp) For Air Supplying Unit, Exhaust Fans.
Commissioning Of Led Lamps In Place Of Halogen Lamps.
Commissioning Of Png Gas In Place Of Lpg Gas.
Installation Of Fire Hydrant System, Smoke Detectors, Beam Detectors & Sprinklers.
Commissioning Of Assembly Lines, Paint Booths, Electronic Division, R&d Lab, & Conveyor Lines.
Installation Of 125kva, 165 Kva, 250 Kva & 380 Kva Dg Sets.
Commissioning Of Latest Aluminum, Ppr Pneumatic Pipeline Whole Plant.
Nstallation Of 110cfm, 170cfm, 250cfm & 310cfm Compressors.
Commissioning Of Hvac, Ac, Arp, Ahu Units, Etp, Stp & Paint Shop Etc.
Installation Of Special Type Of Dart Machines, Ultrasonic, Tagging, Laser, Sealing, Hot Stamping Pad Printing Machines, Injection Molding & Blow Molding Machines.
Thrice Visited, Hongkong, China & Toyo, Luckey Bell Factorys. (Shenzhen) For Handling The Dart Assembly (Foam Extrusion) Project. (Hasbro Global).
Successfully Implement The Dart Assembly (Foam Extrusion) Project In India.
Successfully Completed Prothom Industries.india.pvt.ltd.pune, Plant Set Up.
Successfully Completed Satish Toy Manufacturing Llp. Nasik, Plant Set Up.

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