Ref. No. : CA - 14653 - (Sales Service Installation and Trials - Machinery – with 34.1 years in Plastic Industry)

Education

Post Diploma in Plastics Mould Design from CIPET, Madras in 1986.

Diploma in Plastics Mould Technology from CIPET, Madras in 1985.

Skill Sets

Key Result Areas
Over all Operations (Injection / Blow / Extrusion)
New Product Development / Tool Room & Design Operation
Costing & RFQ’s
Business Development (Sales & Marketing)
New Factory Establishment
Polypropylene Compounding
Quality Assurance & System Management

Plastics Moulds Mouldings Injection Blow Extrusion.
Projects, Product Development, Business Development

IT Skills: Windows, Internet, Power Point. AutoCad, Solid Works

Work Experience

Manager
Since June 2013
Company Profile:Leading manufacturer of milk products, skimmed milk and ghee
Job Profile:
Setting up of New Project for rigid packaging.
Development of Rigid and flexible packaging. (Plastics & Non-Plastics)
Packaging Solutions, Automation, & Machinery Selection.
Complete Project Planning and Execution.
Project Report, ROI, costing & Budgeting.
Business Development

Sr. Manager - BD
October 2011-Dec 2012
Company Profile: Manufacturer of a comprehensive range of Thermoplastic Compounds, specializes in Engineering Plastic

GM - Operations & Mkt
June 2002 - Oct 2011
Company Name: Plast Alloys

Manager (Moulds & Mouldings)
Apr 1997 - May 2002
Company Name: Luxor Exports

Job Profile:
Total manufacturing, development, and maintenance experience on all types of Moulds.
Handling all types of tool room machines including special purpose machines like Spark Erosion, CNC Milling, CNC Wire Cuts, Jig Boring, OPG, Die Sinking, etc.
Handling a complete range of Plastics injection moulding machines, trouble shooting to meet quality demands, reduce rejections and down time.
Coordinating with various departments for ensuring accomplishment of daily & monthly production targets.
Developing New Business. Take approvals for new applications / new developments.
Worked with OEM’s Like Honda, MSIL, Daewoo, LG, Samsung, Havells, C&S, M&M, Tata Motors, Mahle, Donaldson, S C Johnson, Advantech Coils, Fleet Guard, HPL, Shakti Pumps, Whirlpool.
Accountable for payment collections.
Work our rates for all the customers. Was looking after complete costing.
Technical support / Customer support / coordination activities.
Creating new recipes of compounds to meet desired properties of the material or to suit the required application. Was looking after R&D activities of Filled PP compounds.
Worked as MR (Management Representative – ISO / TS) in most of the organisations.
Ensuring cost reduction by implementing new techniques and productivity improvement.
Developing & following up with vendors / customers for material supply / delivery.
Sourcing the new vendors and supplier including Sheet Metal Parts, Plastics Parts, Rubber Parts, Fasteners, Wiring harness, Vacuum Metallizing, Powder Coating, Pressure Die Casting, Plating, etc.
Interacting with Australian customer on daily basis & receiving the models in solid work format for Product Development in India.
Selection of new machines, auxillaries, utilities, etc.
Surveying and ensuring effectiveness of the procedures on product requirement review; manufacturing process, development, process validation.
Increasing productivity by means of small alternation of machines, tools or fixture.
Ensuring continuous interaction with the customer to make sure that area of concern can be worked upon for improved service levels.
Monitoring the performance of engineers to ensure efficiency in process operations and meeting of individual & group targets.
Planning, implementing and monitoring of technological changes to enhance productivity and quality.
Third party approvals from various certifying agencies to meet and qualify required standards.
Good exposure to assembly of Plastics parts, sheet metal parts, etc.
Planning day to day strategies, budgets, costing, development & production schedule with resource allocation & machine loading for optimum output.

Notable Highlights:
Commissioned Fully Automatic Injection Moulding Plant at Sumi-Motherson, Noida. Was instrumental in getting the latest technology from Japan (Unit Mould Systems).
Apart from Moulds & Mouldings, I have good knowledge of PP Compounding using twin Screw Extrusion machines.
I have good knowledge of Stretch Blow Moulding as well.
I have made a good contribution (Productivity & Quality improvements) in all the Plastic Industries I have worked with. Increased production in many ways: - By improving the cooling circuits of moulds. Improving the raw material sources. Improving the process. Motivation of man power. Mould improvements. Improving packaging methods. Trainings to the work force.
Functioned as a Management Representative for handling ISO/TS/QS activities during my association with various organisations.
Have made lot of cost savings at different levels such as explained above (production & quality improvement).
Cost reductions have also been made by identifying the new sources for all the input materials being used.

Preceding Tasks
Manager - Production
Feb 94 to Mar 97
Company Name: Sumi Motherson Innovative Engg. Ltd.

Assistant Manager - Tool Room / Design
Sep 1986 - Jan 1994
Company Name: Bright Brothers Ltd.

Professional Enhancements
SWS, Japan: Automatic Plastics Injection Moulding Plant, where 200 Moulding Machines were running Fully Automatic with Product Pickers, Sprue Pickers, Automatic Mixing, Dosing and Preheating Units.

Attended Arabplast-2003 at Dubai

Career Conspectus
Rich experience in Plastics Industry – Manufacturing, Product Development, Business Development, Techno-Commercial, Complete Manufacturing Operations of Moulds & Mouldings.
Knowledge of Quality Management, Process Enhancement, Resource Management and Team Management.
Knowledge of Rigid and Flexible Packaging.
A keen planner & strategist with expertise in managing overall Operations with focus on profitability by ensuring optimal utilization of resources.
Expertise in complete Project establishment starting from Planning, civil construction, Machine selection, installation, production, and Validation of Process & the Product.
Well versed with the concepts of testing processes like Melt Flow Index, HDT, VSP, Ball Pressure Test, Glow Wire, Di-Electric Strength, Izod, Charpy & Dart Impact, Thermal Endurance, Weatherability, etc.
Effective communicator & team leader combined with flexible and detail oriented attitude with the ability to interact effectively with people at all levels of organisation.


Future Goals

To achieve highest position in Plastics Industry

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