• Gender: Male
• Age: 37
• Designation: Manager Engineering and Maintenance
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Assam
• Work Experience: 14.8 Year(s)

Education

Bachelor of Engineering: Electronics and Instrumentation Engineering, Rajiv Gandhi Technical University - Bhopal, MP

Skill Sets

Preventive maintenance and repair
Budgeting
HVAC/MEP
Manufacturing process controls
Bill of Material (BOM)
Good
SAP
Occupational safety
Auditing experience
Planning and Coordination
BMS
TPM & TQM
Engineering projects

Work Experience

Manager - Engineering and Maintenance
From 2017-01 to Current
Company profile - Manufacturer of natural personal, natural food & natural health care

Job profile -
Responsible for Maintenance of production units-( PET Plant, Flour mill,Oral
Care unit ,Solvent Extraction Plant,Utilities,Cosmetic unit)
Responsible for Maintenance of complete unit ( HVAC system, Air condition
system ,Electrical system, water treatment system ,ETP, Boilers, Chillers, HT/LT
, Weighing systems, UPS, Plumbing system , water supply, CCTV systems,
Access control and Security systems, Fire Fighting
system,BMS,Pump House,DG,Air compressors HP and LP,Packing Machine ,
Production House machinery,Production Lines, IOT ,
Conveyors,Mixtures,Ovens , Forklifts ,Pallet Trucks, Access Control).
Energy consumption and energy calculation of EB Reading Vs Plant
consumption, also looking after energy conservation.
Looking after complete maintenance of Electrical, Mechanical, plumbing,
instrumentation and automation.
Managing contractual, Payroll manpower allotting day to day
maintenance work to them.
Budget preparation of monthly, Half early, yearly maintenance &
consumables cost of entire plant.
Annual maintenance contract related activities.
Maintenance budget-R&M and Capex/Opex Budget preparation and
re-conciliation.
Maintenance cost reduction of all fix and variable cost of department.
Complying with EHS requirements.
Responsible for day to day Maintenance activities - Preventive/Predictive
/Planned, attending Break downs to minimize/eliminate down time.
Well versed with TPM & 5S , MTBF, MTTR ,OEE methodology.
Worked on Siemens, allenbradly automation system.
Involvement in internal auditing of ISO and USFDA Standards – EMS 14001,
OHSAS 45001,QMS9001 and ISO
Compliance related work with government bodies ( Electricity
board,Pollution Control Board, water Board, Legal meteorology etc).
Manpower management recruitment of staffs.
Day to day report generation and MIS related works.
Created and implemented maintenance program to optimize operational
efficiency and reduce downtime.
Worked frequently with mechanical and plumbing systems to complete
knowledgeable inspections and skilled repairs.
Rolled out improved training programs for maintenance employees.
Established and documented protocols for preventive maintenance
procedures, decreasing equipment issues and reduced downtime.
Procured pricing information from various vendors to support cost-effective
purchasing.
Investigated and corrected mechanical problems with machinery such as
Alignment and vibration issues.
Monitored safety compliance to maintain strict standards and protect
team members from harm.
Shrunk knowledge gaps with ongoing training and close employee
mentoring for new and less experienced team members.
Monitored equipment, tools and system upgrades to compile data into
detailed reports for upper management.
Monitored employee work tasks while installing, aligning and balancing
new equipment for projects.
Assessed operating conditions and adjusted settings to maximize
performance and equipment longevity.
Maintenance cost reduction of all fix and variable cost of department.
Involvement in MIS, ISO Standards – EMS 14001, OHSAS 45001, QMS 9001.
Oversaw annual budget to handle supply, labor and maintenance needs.
Performed regular job site observations to provide direction for general
contractor personnel and subcontractor laborers.
Assisted in organizing and overseeing assignments, planning and
coordinating in-house and outsourced resources.
Lead weekly production and operations contractor meetings, facilitating
stronger communication and helping to resolve critical issues.
Designed utilities and ventilation systems for high technology clean rooms,
general manufacturing and institutional facilities.

Sr. Engineer
From 2014-01 to 2016-12
Company profile - Plastic ,Printing and Packaging Company

Job profile -
Field of activity :-
Responsible for E & I maintenance of entire unit.
Responsible for Maintenance of BOPP,CPP ,Molding Section,Winding
Machines,Thermic Fluid Boilers,PLC,SCADA,VFD
Responsible for maintenance of Electrical system, High Tension Low tension
power system ,Power transformers, Illumination system ,Fire fighting
system,Chillers ,Air compressors
Maintenance of all electrical equipment's and instruments of entire Plant.
Monitoring costs of maintenance & consumables and provide inputs for
development of budgets.
Schedule & execute shut down maintenance activities, overhauling &
reconditioning for maximizing equipment reliability.
Responsible for day to day Maintenance activities, attending Break down
Maintenance, planning Preventive Maintenance and carrying out
Preventive Maintenance to minimize/eliminate down time.
Handled installation of electrical components by splicing, joining and
connecting wire.
Repaired light fixtures, controls, switches, relays and circuit breaker panels
based on detailed evaluations.
Terminated wiring and connected circuits with correct techniques.
Trained laborers in basic electrical principles, tool management and site
safety.
Pulled EMT and PVC conduit wire according to plans and code
requirements.
Evaluated and initiated repair work on various electrical equipment such as
light fixtures, controls, switches, relays and circuit breaker panels.
Repaired systems, replaced malfunctioning parts, and supported electrical
installations.

Position Engineer
UTTAM GALVA METALLICS LTD (Steel and Power), Wardha, Maharastra
2010-08 to 2014-12
Field of activity.
Trail checks for all electrical equipment for safety interlocks & sequence
circuits.
Calibration and Maintenance of pressure transmitter, load cell,
thermocouple, RTD's, vibration sensors, level sensors(Radar & RF series),IR
thermometer, control valve, flow meter.
Siemens STEP-7 PLC system & Automation.
Siemens SIMATIC S7-400 PLC with WINCC SCADA system.
Analyzers Types: CO, Moisture, Forbes Marshall flow meter commissioning.
Innovative Soft-starter for Water Pumps & automation 11kv & 6.6 KV HT
panels with SF6 Breakers.
MCCs with hardware/ PLC control & Smart MCC.
Variable Frequency Drives 0f 415V & 6.6KV.
Monitoring & analysis of Overall Equipment Efficiency.
Preparations of Preventive maintenance Schedule & check list.
Resource Planning, Skill Analysis, Training, Inventory Control, Departmental,
Administration Co-ordination with user departments etc.
Maintaining History Card, SOP, SMP of all Equipment's Monitoring
Maintenance KPI.
Excellence in communicating with employees at all levels with honed
analytical & problem-solving skills.
Erection, Testing & Commissioning and maintenance of LT & Panel Boards &
Motors, conveyors, hydraulics, Pneumatic, Pumps,VFD,
Compressors,Chillers.
Experience in Maintenance, Modification & Troubleshooting of
Instrumentation equipment.
Providing periodic training to subordinates for strengthening team
efficiency.
Wrote and revised maintenance procedures.
Installation and maintenance of conveyors, overhead cranes