• Gender: Male
• Age: 48
• Designation: Manager Maintenance
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: HP
• Work Experience: 25.7 Year(s)

Education

Three Year Diploma in Mechanical Engineering from Govt. Polytechnic, Hamirpur (H.P.) in 1998.
10+2 from Hamirpur Govt School under Himachal Board of School Education in 1995

Skill Sets

Computer Skills
Well versed with MS Office (MS Word, MS Excel & PowerPoint) and Internet Applications

Work Experience

Manager Maintenance
Since March’12 to till date
Company profile- CD DVD manufacturing Company

Sr. Engineer (Production/Maintenance)
Since Nov’09 - Feb’12
Company profile- manufactures computer hardware products.

Sohanaa International Pvt. Limited, Baddi(H.P.) as Engineer (Prod./Maint. )
Since March’06-July’09

Moserbaer India Limited , Greater Noida as a Asstt. Engineer (Production)
Since July’03 – Oct.’05

Jauss Polymer Ltd , Baddi (H.P.) As Production/Maintenance Engineer .
Since Feb’01 – June’03

Megtronic Devices Pvt Ltd, Parwanoo (H.P.) as Junior Engineer ( Prod./Maint.)
Since Oct’98 - Dec.’01

CORE COMPETENCIES
Maintenance Operations
Developing Maintenance plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.

Maintaining Down time through constant interaction with Production teams.
Developing new process concepts for down time optimization, yield improvement and formulating guidelines for the sequencing of Maintenance activities on the Maintenance Lab & shop floor processes.

Overseeing the operations including handling of
Optical media Machines like Replication Lines , Injection moulding Machines, High Vacuum Sputter and Automatic material feeding system to IMM .
Complete Maintenance of Printing Machines ( Hanky Offset) & Packaging and CD Counting machines .
Repair/Servicing of Mould Temperature Controller unit ( TCU )
Product Take out Robotic arm maintenance, alignment and teaching (Mechanical & Servo arm )
High speed pick and place Robotic arm’s alignment and teaching which are based on Servo motors and servo Amplifiers.
Vacuum pump servicing ( Dry and oil type )
Preventive and Breakdown maintenance of Mask Manufacturing machines .
TPM activities to ensure increase in MTBF and reduction in MTTR of critical machines.
Interaction with Machine Manufacturer, their service department and vendors for outsourced services.
Implementation of Energy Saving Schemes.
Developing Local Vendors for Repair and Spare

Process Improvement/Value Engineering
Analyzing various processes / applications and recommending process modifications to enhance operational efficiency.
Leading Maintenance/production team for cost effective production & providing guidance for technical troubleshooting of process & Production Machines.
Handling capacity enhancement and cost reduction initiatives and ensuring escalation of plant productivity.
Introducing process controls and consumption norms to avoid process wastages.
Erecting and commissioning the new units and training staff members on the same.

Quality Management
Implementing strict quality measures to ensure quality of the materials/ equipment and reducing rejection level to minimum.
Meticulously implementing quality systems/ procedures in Maintenance Department with the quality standards.
Managing various process improvement activities as per 5S, Kaizen, and other quality systems.

Man Management
Leading, mentoring & monitoring the performance of engineers to ensure efficiency in process operations and meeting of individual & group targets.
Determining training needs of the subordinates to enhance efficiency in operations towards accomplishment of corporate objectives.
Organizing regular periodic meetings & trainings for engineers & Operators for discussing current work issues and devising solutions for enhanced operations.
Resolving interpersonal issues & working towards a harmonious work environment.
Ensuring that team follows company values & requirements and setting-up right culture as per corporate requirements.

Adroit in managing Production and maintenance operations to accomplish the set targets and introduce new systems for enhancing efficiency and revenues.
Managing store and procurement of spare parts for Production Line / Injection Moulding / Printing machines and for utility machines . And monitoring the consumption of consumable items and spares.
Preparing Production and Maintenance reports and reporting to MD.
Proficient in implementing systems and procedures to reduce rejection levels and ensure conformance to pre quality standard.
Having experience of Erection and Commissioning of CD/DVD Production line with Electric and Hydraulic Injection Moulding machines with SINGULUS/NETSTAL/MEIKI and JSW Engineers during Project and later with own team.
Erection and commissioning of Automatic Piovan Material Feeding System to IMM with Service Engineers, (First from jumbo bag to SILO and then from SILO to Piovan Dryer – then Piovan Dryer to IMM , And later its day to day maintenance .
Successful Installation and commissioning of Three Layer Surgical Mask manufacturing machines with online support from Machine manufacturer and bringing them to continuous production (300k Pcs /day) . We are the first Mask Manufacturer with Brand name O-CARE in NIGERIA ,
Planning and effecting preventive maintenance schedules of machines and instruments to increase machine up time and equipment reliability
Liaisons with other departments such as Quality control, Injection Moulding , Printing to achieve target production .
Excellent communication & exceptional interpersonal and man management skills with the ability to lead large teams & establish relationships with key players in the industry.
Serving as an Internal Auditor.