Ref. No. : CA - 29214 - (Maintenance and Service - Mechanical – with 20.1 years in Plastic Industry)

Education

B.Tech. in Mechanical Engineering (Regular) from one of the North India best College of U.P. Technical University Lucknow 68% i.e.G.L.A. Institute of. Technology and Management Mathura in 2004.

Skill Sets

Computer skill – Word, Excel, Tally, internet.

Work Experience

Manager Maintenance
Since Mar 2010 to till date
Company Profile: Leading manufacturers of Plastic Products like Jars, Bottles (Pharma & Water) with 4 plants all over India & 135 plant abroad.

Sr. Executive
Feb 2007 to Feb 2010.
Company Profile: Leading manufacturers of Plastic Products like Jars, Bottles (Pharma & Water) with 7 plants all over India & abroad. Our brand name is a symbol for Quality Product & technological leadership.

Engineer (Machine & Utilities Maint.)
Aug 2004 to Jan 2007
Company Name : Radico khaitan Ltd
Company Profile : Manufacturers of popular brand like 8 PM, Appointment, Magic Moment, Bermuda, Contessa, And Pet Bottles.

Job Profile :
Planning, Management of Materials, Maintaining of Data Logs with complete history of performance, overall failures & diagnosis of defects, carrying out remedial solution to maintain health of machinery & maintenance man power deployments.
Technical spare-parts indent and spare parts management with minimum inventory.
Prepare daily, weekly, monthly, annually maintenance plans for M/C and Related utilities.
Define the necessary spare parts and consumables for the proper development of the processes within its area of responsibility, targeting stocks to minimize
Look –after look after all preventive, corrective and Breakdown maintenance.
Analyzing the data of delays to reduce the repetitive major delays by suitable modification or by better maintenance practices.
Ensures 9001 -2000 management systems for maintenance department by regular audits.
Cost effective operation with high level of productivity by increasing the equipment reliability.
Planning and execution of shutdown activities.
Responsible for all kind of factory maintenance in Electrical, Mechanical & Civil areas.
part of Project management team for execution of our new factory projects
Maintain equipment health through various maintenance techniques
Process trouble shooting, Process improvement
Support in installation and commissioning of machines, equipment in the production department.
Prepare technical documentation in accordance with existing methods and structures
Effectively negotiate with partners/vendors where needed
Maintain high level of housekeeping, 5 S,
Various involvement activities like TQM/TPM /Kaizen
Be a mentor for on-the-job training of new trainees
Power consumption report on daily basis & unit generation from diesel power plant.
Maintains and repairs maintenance Tool –room and workshop shop equipment.
Establishes and maintains a computerized maintenance management system (CMMS) for spare parts, and maintenance history of plant equipment.
Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving maintenance-related problems.
Directly supervises maintenance staff.
Track the day-to-day activities required to ensure projects are completed successfully on time within budget.
Preparation of BOM of material for any project activities.
Maintains and updates operating and training manuals for the maintenance department

Experience on Machines, Maintenance & Troubleshooting:
Assembly, Commissioning & Maintenance –Pet Blowing – ASB 50MB V3 & 70 DPH V1, 2 & 3, 650EXH, DPW (Japan made). Extrusion Blow molding machines. (DIGI blow, Windsor make & SOPLAR Make), BMU Electric Extrusion Blow Injection molding Machines –, Ferromatik milcron,K-TEK 450,K-TEK350 (Twin screw Technology), Polyplast,

Cube Maintenance On K-tek Machine
Hands on Exp. In Maintenance of Hydraulic system (pumps, cylinders, manifolds, valves)
Hands on Exp. In Maintenance of Pneumatic System (cylinders, valves)
Hands on Exp. In Processing of ASB, stretch blow Molding Machines
Mold Maintenance, Trail, & Trouble –shooting.

Training Programs
Nissei ASB (Pvt) Ltd. (Assembly,Commissoning & processing of Stretch blow molding Molding m/c Ambernanth Mumbai)
ISO9000-2000, 6 SIGMA, GMP, HACCP, SOP, 5S, First AID, & Fire Fighting.

Project work
Hands on Exp. About Project Work. Erection and installation of Machines and utilities.(Capable to read drawing) and different contactor handle during initial phase of plant.
Project detail and drawing).
Pipe line & Electrical layout implementation
Civil work

Utility (operation, Maintenance, Parameter checking & Trouble –shooting)
Air Compressor – High Pressure Reciprocating Comp & Low Pressure Screw Comp.
Hourly parameters checking, service and Maintenance of Machines.
Cooling Towers,
Water pumps
Vacuum pumps.
A.H.U. – Refrigeration and simple Air Type
Chiller (Maintenance of Refrigeration system)
Water softener plant
RO Plant
STP Plant
Fire Hydrant system.- Maintenance of fire protection systems
D.G. (Maintenance, operation, parameter checking) Cummins made.
Basic Knowledge of Electrical Trouble Shooting of Machines & Utilities.
PHE Maintenance.
Air-Conditioning System.
Plant Infrastructure equipment’s.
SCADA System for utility display
Accessories Maintenance - MTC, Shrink Tunnel m/c, Metal Detector, Conveyors., Labeling m/c, Printing m/c. Roller, Gear box, Sand Blasting Machines, Dozing unit, De-humidification system, Grinders, Wadding Machines, Vibrators, overhead Cranes,

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