Ref. No. : CA - 13971 - (Maintenance and Service - Dies & Tools – with 14.5 years in Plastic Industry)

Education

B.E Mechanical, S.R.E.S.C.O.E Kopargaon, (University of Pune) in 2010, 67.13% (1st class with Distinction)

HSC from New English School, Jamner, in 2006, 85% (1st class with Distinction)

SSC from R.A.M.M.V, Hiwarkhede, BK, in 2004, 87.2% (1st class with Distinction)

Skill Sets

Actively involved in Tool-room area:- mould maintenance and modification, production and Quality of plastic parts.
Successfully completed training on the Production systems & 5S, 7QC, MSA, TPM, & KAIZEN, Advanced excel, Time management and planning.
Proficient in swiftly ramping up projects with competent cross-functional skills and ensuring on time deliverables within pre-set cost parameters. Expertise in project planning, scheduling, budgeting & performing cost-benefit analysis
Technical Skills:
MS-Office applications,
Catia, Pro-E, UnigraphicsNX4, Ansys (12.0), Auto-CAD
Manpower Handling.
Team working
Fast Problem solving.
Working under unfavorable conditions for long time

Work Experience

Assistant Manager Tool Room (Plastic Injection Molding Dept.)
August 2012 till date
Company Profile: Manufacturer of the Refrigerators Washing machines, Air conditioners. Machines from 110T to 1600T of Windsor, Italtech and Godrej are available in the shop.
Tool-Room is responsible for the mould maintenance, correction and modification of 510 moulds including 98 moulds running in-house. Tool-room is equipped with the machines such as 2 Lathe machines, 2 Radial drilling machines, 2 Surface grinding machines, 2 milling machines, 1 Cylindrical grinding machine, Power saw and bench grinder and 1 EDM machine for Sparking operation
Job Profile:
Responsible for all day to day tool-room activities including daily planning And execution of the tool-room work.
All the moulds breakdowns are attained if possible on machine or in tool-Room to ensure minimum production loss
Problem solving autonomous maintenance working smartly to reduce Rejection maintain equipment properly, proper communication, maintain 5S And all that activities which lead organization growth
Responsible for maintenance and modifications and trials of all the moulds From all the supplier, who are running the plastic moulds, in company tool-Room or if possible at supplier’s end by considering urgency
Responsible for all the modifications in moulds suggested by supplier, R&D, Design department. To check the feasibility of the modification by Understanding 2D/3D drawings provided by considering the impact of Modification on the molded component.
Strictly Implementing Company Safety Policies, Procedures & SOP while Adhering permit to work system, CAPA, HIRA (Hazard Impact and Risk Analysis), Aspect and Impact, IMS (Integrated management system) audit Which consists of ISO, EMS and OHSAS, Business Excelance audit Preparation, conducting Critical task analysis, preparing Standard Operating Procedure (SOP)
Actively acting as a CAT-Corrective Action Team member & CFT-Cross Functional Team member with marketing, quality, design and R&D Department to resolve the issues in the field at the customers end.
PMO projects: Planning, implementing and rationalizing processes to Minimize direct and indirect costs of the organization viz. material cost, labor Cost, indirect expenses and overheads without compromising on the quality As well as calculating cost of new products.(These are the projects which Give direct cost saving to the organization)
Responsible for suggestion and kaizen activities, removing useless work, Maintaining discipline according to safety rules and also development of Operation or functioning of the tool.
Responsible for the coordination of the tools sent outside for the Modifications which are not possible in-house
Activities such as mould modification record and approval of the modified Components, monthly mould breakdown analysis, mould preventive Maintenance, daily mould history updating, tool-room machine preventive Maintenance, daily mould inspection, cleaning, oiling, greasing, limit Confirmation of all running moulds, ensuring excellent housekeeping Condition by making a schedule for it
Simultaneously working towards productivity and quality improvement Through kaizen activities.
Safety while working is kept on the top priority. Ensuring safety in Tool-Room by taking the safety round every Saturday to find unsafe practices or Situations and the found observations are closed with the help of Maintenance and engineering department also monthly training of all the workers is taken to make them aware about safety
Successfully achieved 5S implementation, centralized store for all the tool-Room accessories, utilities
Plastic Injection Moulding Shop (Worked for initial 6 months):
Supervising operations for attaining the monthly production targets and tracking progress against targets by analyzing daily reports of assembly line of refrigerators and washing machines
Responsible for proper implementation of planning & quality (Standard Procedures) product in process along with over see that the production target are met while the quality is maintained with specifications.
Dexterous in Load planning and analysis of data related to department such as available load v/s capacity, target for production, allotment of overtime, etc.
Responsible for Manpower training, tool-box meetings, validation for production shop, Motivate operator and technical assistants to achieve targets and to view towards optimum utilization of 4M (man, machine, material, money)
Continuous monitoring of the machine frequencies to ensure optimum consumption of the electricity to achieve maximum KG/KW-Hr ration of 1.33, reusing the material from the scrap.
Achieved 85% OEE, increasing and maintaining to the 17%, decreased rejection percentage to the 2.5%,reduction in the rejection, reduction in the consumption of the hand gloves and spray bottles, achieved the target of the 250 kaizens per year

Senior Engineer - Production Department
Nov 2010 to Aug 2012
Company Profile: Leading manufacturer of Plastics component for 4 wheelers & vendor of Volkswagen GM, M&M, Visteon, BEHR, MRPL, etc
Job Profile:
Handling the production shift.
The documentation activity for the audits.
On Job Training to the operators.
Troubleshooting of the injection molding machine

Knowledge & Achievements:
Basic knowledge about the 5s activities.
Basics of the ‘Injection Molding Process’ & injection molding machine.
Defects in plastic molded parts, root cause of the defects & removing the defects
Daily Rejection Analysis & execution
Preparation for the audit of production department
Training to the operators about the Inspection Standards, Process Control Plan, Packing Standards, Work Instruction, Mold Changing Guidelines, and Abnormal Situations Work Instructions
Having basic knowledge about TPM implementation, SPC & Kaizen
To communicate with individuals at all levels the organization
Interacting with the relative departments for detecting potential deficiencies & implementing preventing & corrective action against each complaint
Reduction in the cost of the rework

PPC Department (Worked for initial 6 months):
Preparation of the monthly plan schedule of the dispatch plan according to the customer requirements
To have the stock of the material available in WIP area
To maintain the WIP area neat & clean and also to have stock of the material according to the customer & group
To have the follow up of the material to be supplied to customer
To calculate the shortages of the material to be supplied so that those can be considered while preparing production plan

Achievements
Had been the winner of the below mentioned awards:
National Level Paper Presentation Competition (Solapur-6/2/2010).
Paper presented on topic “Nutating Engine”.
National Level Poster Presentation Competition (Solapur-6/2/2010).
Poster presented on topic “Renewable Energy Sources”.
State Level Poster Presentation Competition (Baramati-4/3/2010).
Poster presented on topic “Renewable Energy Sources”.
National Level Poster Presentation (Sangamner-25/3/2010).
Poster presented on topic “Global Warming”.
PPT competition at SRESCOE, Kopargaon (25/09/2010).
Paper presented on topic “Concurrent Engineering”.
College Level Paper Presentation Competition (2009).
Paper presented on topic “Nutating Engine”.
College Level Poster-Making Competition (2009).
College Level T-Shirt Painting Competition (2009).
Interclass Event-RUNBHUMI (2008).
College Level Poster-Making Competition (2010).
Highest marks in Manufacturing Processes-1 & 2, Mechatronics, GTJP

Extracurricular Accolades:
Actively participated in the below mentioned activities:
National level ‘Robotics’ event held at Aurangabad.
National level ‘Quiz Competition held at Aurangabad.
National level Robotics event held at Pune.
National level Robotics event held at Kopargaon.
College level paper presentation (SAE) held at Kopargaon.
College level ambulance design (Rapid Evacuation of Life Supporting vehicle)
College level robot race competition at Kopargaon.
College level paper presentation (MESA) held at Kopargaon.
National level ‘Quiz Competition held at Solapur.
National level ‘Auto-CAD Competition held at Solapur.
National level ‘Bridge making Competition held at Sangamner.
National level ‘Robotics Competition held at Sangamner.
National level ‘Robotics Competition held at Aurangabad.
National level ‘Paper presentation Competition held at Aurangabad.
National level ‘Poster presentation Competition held at Aurangabad.
State level ‘Model-making Competition held at Baramati.
National level bridge making event-Nasik.


Future Goals

My basic objective is to hone in my skills for comprehensive personality development and be an epitome of trust and reliability in the corporate world. My prime goal is to understand professional environment and capitalize on opportunities

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com