Diploma in Textile Technology, from Govt. Polytechnic, Kannur,Iindia in 1996-1999
National Council for Vocational Training in Tools & Die making - 3 year (2003-2006), from Government Industrial Training Institute, Dhanuvachapuram, Thiruvananthapuram, Kerala, India.
S.S.L.C in March 1994, Govt. Vocational higher secondary school, Chirakkara, Thalassery, India.
Software exposure : -
Operating system known : Windows 98, XP, 2007 & MS-Offfice
Application software known: Auto CAD 2007
Asst Manager - Tool Room
Since Sep 2012
Company profile : Manufacture of iron boxes, mixer grinders, torches
Job Profile:
Responsible for all activities of mould maintenance and mould modification for improving productivity.
Tool Room Supervisor
From February 2010 to August 2012
Company profile : Manufacturing plastic injection moulds (hot runner and cold runner)and plastic Components, vacuum moulds and components
Job Profile:
Responsible for all tool room technical Activities except design department.
( Including new moulds and mould maintenance)
Tool Room and Mould shop in charge : January 2008 - Feb 2010
Toolmaker : Aug 2006 - Jan 2008
Tooling Temple
Job Profile:
Tool manufacturing includes machining of precision parts of mold and press tools, assembly, coordination of the team, and completing the work at right time with quality.
Responsible for all tool room and Mould shop technical activities .
Tool manufacturing and shop floor supervising, coordination of the team, trial of molds and press tools and completing the work at right time with quality, mould shop incharge (responsible for all mould shop activities) production planning and followup, quality control, mould and parameter setting and guding, trial attending, trial report preparation , preparation of mould process parameter material tally.
Shift Supervisor
November 2000– February 2003
Nithin Spinners
Job Profile:
Coordination of the team so as to achieve the Production target within quality in time.
Supervisor Trainee
1999 June-1999 November
Canannoor spinning and weaving mills, Kannur, Kerala, India.
Job Profile:
Assisting the supervisor and coordination of The team so as to achieve the production target Within quality in time.
Job responsibilities and exposure in tool and die making
Perfect planning and implementation of that plan leads to successful the tool room and team work also gives better support for this target
Tool development
Tool designing and follow-up
Electrode planning
Process planning, follow-up and updating
Raw material and standard items follow-up
Machine shop schedule preparation and follow-up
Shop floor supervising
Bench (tool makers & polishing) section supervising
Tool correction report preparation according to the trial report and our observation, finishing the correction as per the report with in planed time
Checking and verification of output and efficiency of m/c and manpower
Follow up the machine and other maintenance work
Arrange and follow-up inward and outward items from the tool room
Strictly maintaining the best house keeping and good working environment
Stage inspection and quality planning
Well experienced with all types of conventional machining
Selection of machining about their functions and tolerance
Part drawing by using auto cad
Design modification to improve productivity
Hands on experience in bench work and polishing.
Knowledge in injection molds (Cold runner and hot runner moulds ,two plate molds, three plate molds, multi cavity molds, , jigs and fixtures, press tools etc
About hot runner moulds
Having experience in single drop and multy drop hot runner moulds
Manufacturing, maintenance and trouble shooting of hot runner moulds(including manifold)
Manufacturing the bracken or damaged parts of the hot tips
Maintaining proper system: -
Mould trial/correction
Machine and other maintenance work
Job mistake and corrective action
Tool/accessories broken or missing
In process tool delivery targets
Row material and standard items stock
Inward & outward items
Items for purchase
Mould specification
Job responsibilities and exposure in Injection molding: -
Production planning and follow-up
Achieving the production targets with minimum possible cycle time with quality at right time
Machine and mould setting and follow-up
Shop floor supervising
Component inspection and follow-up
Quality control
Strictly maintaining the best housekeeping and good working environment
Checking and verifying the efficiency and output of the machine and manpower
Preparation of trial report and follow-up
Preparation and maintaining process parameters
Follow up the preventive and break down maintenance of mould and m/c
Having experience in molding shop 50, 60, 80, 100 & 250 tones injection molding machines, ie. Mould setting and running also.
Take care about maximum mould safety with minimum possible cycle time for increasing the mould life and it will be reduce the tool break down or maintenance, this leads to easley achieving the production targets without failure
Maintaining the proper system for(Injection moulding)
Material intant
Production planning
Production schedule
Production report
Material tally
Mixing report
Crushing and recycle report
Scrap material extrusion
Manpower efficiency
Machine efficiency
Rejection percentage
Machine preventive and break down maintenance
Mould specification
Mould preventive maintenance
Mould break down maintenance
Trial report
Material handled in injection molding: -
P.P and its filling
ABS and its filling
Nylon(6,66 and its filling)
Noryle
P.S
Acrylic
P.C
Ultum
Delrin
HDPE
LDPE
EVA
Becoming a deputy manager for Production and tool room
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