• Gender: Male
• Age: 33
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  780000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 13.1 Year(s)

Education

Mechanical Engineering From P.M. Polytechnic, Technical Board of Haryana in 2012 with 69%

Skill Sets

Expertise in determining requirements of new Programme & development of jigs, fixtures and tooling along with new processes for manufacturing components.
Skilled in ascertaining requirements of material for new product development activities in the Tool Room & interfacing with vendors for cost effective, timely sourcing of quality material and tooling .
Capabilities in assisting in estimating new tooling requirements and costs; coordinating tool design revisions in relation to product design changes and reverse engineering
Successfully performed installation of progressive Press Lines.
Completed Project Rework Reduction and successfully reduced rework from 23% to 2% and project on going .
Proven capabilities in delegating work schedules for smooth functioning of operations to process engineering by providing all the inputs for developing process for new product development.
Managed the manufacturing operations for tool room and ensuring quality service & timely completion of th

Work Experience

Asst Manager - Tool Room (Tool Maintenance)
Since Nov 2017
Company Profile: Leading Sheet metal components maker for Maruti Suzuki, TVS, Honda etc.
Job Profile:
Establishing preventive maintenance and die refurbishment frequencies for all transferred and new dies
Monitoring Tool Room at Neel 5 at different locations (LPS and HPS along with Progressive)
Participating in:
All activities from design development to tool buyoff.
Finalization of Die Layout (Operation Sequence)
Implementation of the Kaizen, 5S, Lean Manufacturing System & TPM for reducing the cost and generating profits for the organization.
Developing:
Manufacturing plan and establishing procedures for maintaining high standards of manufacturing operations to ensure that products conform to established customer and company quality standards
New product / process concepts for production optimization, yield improvement and developing guidelines for sequencing for effective operations (SOP).
Facilitating regular periodic meetings & training's for staff & engineers for discussing current work issues and devising solutions for enhanced operations.
Providing tool engineering support to production departments.
Supervising the manufacturing processes, identifying any defects / deviations & taking corrective and preventive actions with the Design & Development Department, Tool Room, Maintenance, Production & Quality Department.
Identifying & replicating best practices across all functions for inculcating learning & sharing approach among all employees.
Ensuring that all workings are manufactured in a correct, cost effective and timely manner in alignment with specifications and quality requirements.
Implementing the necessary ECN in the dies as per customer requirement.
Maintaining & documenting all the manufacturing processes as per the requirement of ISO/TS- 9001-2015.
Conducting product & process audits, analyzing the rejections in quality, detecting the root cause, taking corrective and preventive actions and ensuring its effectiveness.
Highlights:
Delivered yield improvement and achieved 100 ton from a target of 140 ton from production of blanks in SSC (neel-1).
Evaluated methods for project as well as facilitated improvements in project work as per JBM standards.
Initiated successful development and implementation of various mechanism as well as the cost reduction activities related to SMED, SPM improvement and Process Implementations(Operation Saving).
Initiated successful implementation of Process elimination through Operation saving in Dies with 100% quality of parts and successfully done 57 dies operation saving implementation to reduced production cost as well as through effective use of the problem solving tools for defect & rejection reduction

Senior Engineer (Tool Room)
Apr 2013 to Nov 2017
Job Profile :
Successful implemented New central Tool Room to make in house Sheet metal Dies, Jigs & Fixtures and Mould with a cost benefit up to more then 60%.
Implemented Lean manufacturing System and clear IATF/2016 audit in first attempt.

Engineer (Tool & Die)
Jan 2012 to Jan 2013
Company Name : Hindustan Tin Works Ltd.
Job Profile :
Implemented kaizen activities on plant level and achieved 2 Kaizen per employee per month
Working in Tool Room Department.
Daily check – 5s, Display board or Daily plan as per previous day or next day.
Responsible for any break down issues or time falier in tool room.
Daily collect all previous day cheek sheet & records (Drilling Jigs, Fixtures, and Templates, outer grinding fixture, Moulds and Dies) and update.
Check & update spare list and maintain or raise P.R.
Preparing daily loading chart for different machines.
Conducting daily morning meeting for problems of Die Makers and Machine Operators.

Training
Completed 6 months training on AutoCAD from CAD center – Sonipat, 2013

Core Competencies
Manufacturing Operation Process Improvement
Quality Management
Tool Room Operation Maintenance Operations
Kaizen Implementation
Cost Optimization Resource Management
Vendor/Supplier Management

Future Goals

“Versatile, high-energy professional, offering over 8 years of dynamic career in Tool Room Operations & Manufacturing Operations in Automotive industry; scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step”