Ref. No. : CA - 5778 - (Production - Extrusion - Woven Sack – with 36.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering

Skill Sets

Production Planning & Control, Quality Assurance, Inventory Management.

Work Experience

Manager Production.
Since July’2006.
Presently working with leading company that provides engineering solutions for a wide spectrum of industries in areas such as heating, ventilation and air conditioning, refrigeration, electro-mechanical projects, textile machinery, machine tools, mining and construction equipment, materials handling, water management, building management systems, indoor air quality and chemicals.
Job Profile
Production Incharge for deep freezer, visi cooler, water cooler, door foaming and pre assembly lines.
Team leader for project of erection and commissioning of foaming machine, pre assembly conveyors and plant layout.
Team leader for Conversion of refrigerator automatic foaming fixtures to deep freezer fixtures.
Convayorisation of deep freezers pre assembly line.
Achieving targets as per PPC plan.
Train the supervisory staff and work force to achieve qualitative out put .
Developing cross functional teams to solve the various problems.
Developing multi skilling of workmen.
Responsible for out sourcing of sub assembly components.

Manager Production.
Jan 2006 to May 2006.
Worked with Raffia Bags (T) Ltd.
Job Profile
Production in charge for polypropylene oven sacks of various sizes and models.
Achieving targets as per plan.
Trouble shooting of production problems.
Streamlining the various models to final line.

Assistant Manager Production.
Nov 1999 to Nov 2005.
Worked with Voltas Ltd., Hyderabad.
Job Profile
Production in charge for cabinet, door foaming and pre assembly of various models of refrigerators.
Team member in Cyclopentane Project & Modernisation Plant layout & machine erection.
Team Leader for Insuit Foaming of doors for various models (LG, Samsung, Haier, Coldcell).
Worked as an active member for LG, Samsung, Haier developmental activities.
Team Leader for TDR projects for reducing rejection and process streamline.
Proven track record of increasing foaming from 325 to 490 per shift (average) & door puf from 350 to 540.
Distinction of achieving material cost through value engineering worth Rs 5 per unit (20 lacks per year approx).
Demonstrated excellence in reducing the rejection levels from 1.8 % TO 0.5 % (cabinet) & 2.5% to 0.7 % (door), FTR from 95% to 98.5%.
Distinguished efforts towards handling various industries Videocon, Allwyn, Rockwell, Bharat Dynamics Ltd (Govt. of India).
Remarkable efforts towards handling door pre assembly and foaming, cabinet foaming, foaming chemical quality for basic requirements, moulds and foaming plugs maintenance, machine basic maintenance, workmen control and their productivity & quality, cabinet and door quantities model wise matching.
Demonstrated excellence in managing various products such as refrigerators.

Senior Engineer
Mar 1999 to Oct 1999
Worked with Rockwell Industries Ltd, Hyderabad
Job Profile
Streamlining the pre assembly & foaming operations of deep freezers and bottle coolers.
Functioning as an active member for Pepsi, Coke, Developmental and Productional activities for different models of chest freezers and bottlers.

Engineer
Apr 1996 to Feb 1999
Worked with Videocon Appliances Ltd, Aurangabad
Job Profile
Instrumental in reducing the rejection level of foam doors to 2% to 0.60%.
Adroit at reducing the inventory levels from 3 shifts to 1.5 shifts.
Distinguished efforts towards reducing the tool setting time from 40 minutes to 15 minutes.
Proven track record of maintaining good house keeping.
Functioning as a Team leader for new developments such as double door, threeble door frost free models.

Supervisor
Dec 1989 to Apr 1996
Worked with Allwyn Ltd, A.P
Job Profile
Conducting erection and commissioning of PLC controlled fully automatic polyurethane cabinet & door foaming imported machine from ITALY.
Streamlining the pre assembly and foaming operations.
Initiating & manufacturing panel type clean back condenser model refrigerators.
Introducing & manufacturing of plastic table top model refrigerators.

Quality Supervisor (Automatic Lathe Department)
Nov 1988 to Nov 1989.
Worked with Bharath Dynamics Ltd, Hyderabad

Future Goals

Seeking senior level assignments in Production Operations with an organisation of repute.

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