• Gender: Male
• Age: 61
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  2318000 /Annum
• Expected Gross Salary: INR  280000 /Annum
• Preferred Country: Australia, Bahrain, Canada, Ethiopia, Europe, India, Kenya, Kuwait, Malawi, Malaysia, Oman, Qatar, South Africa, Taiwan, Tanzania, Thailand, UAE, Uganda, USA
• Notice Period: 15  Days
• Work Experience: 36.1 Year(s)

Education

P.G.D.C.A - Computer Applications From J.N.T.U, Hyderabad in Year 1988

M. Sc. Applied Statistics From Osmania University, Hyderabad in Year 1987

B.Sc. From Osmania University, Hyderabad in Year 1984

Skill Sets

Dynamic professional offering over 25 years of rich experience in:
Production Planning
Material Management
Quality Control
SLA Management
Operations Management
Erection and Commissioning
Team Management
Budgeting & Cost Control
Maintenance

Work Experience

Plant Manager
Since Mar 2012
Company Profile: Manufacturer of woven sacks and textiles in Africa
Job Profile:
Streamlining the entire project life cycle & employing excellent understanding of machines and processes
Assuring timely procurement and testing of raw materials before production process which involves moulds, their construction and ability to modify, design, etc. Ensuring timely completion & submission of factory information report system.
Highlights:
Reduced downtime by 25% through measures such as autonomous maintenance, weekly preventive maintenance, introduced Bin card for stores for better control of spares, established minimum stock levels for critical spares  
Successfully executed plant expansion / modification / upgradation projects such as installation of 2000ltrs Blow moulding machines, 20000ltrs capacity & 5000ltrs capacity Roto moulding machines, fabrication of Roto moulds, execution of chilling line, installation cooling tower and pipe lines and execution of compressed air system  
Escalated Overall Operating Efficiency (OEE) by 73% through measures such as regular training to the person involved regarding operation, safety, hygiene and maintenance, S,O,P's, autonomous maintenance 
Recognised for increasing in-plant capability by 73% through effective maintenance; was appreciated for the same

Senior Factory Manager
From Feb 2003 To Dec 2011
Company Profile: Manufacturer of tanks, doors, etc
Job Profile:
Role:
Was responsible for pre-moulding, roto-moulding, blow moulding, pre-fabrications & administration of entire  unit
Worked as In-charge of the unit and handled production & maintenance related activities for products such as: 50 Ltrs to 10,000 Ltrs roto-moulded water tanks, industrial products such as crates, coal baskets etc.
Environmental products such as waste bins and trolleys
Prefabricated buildings for defence outposts Blow moulding of capacity 200 Ltrs for Chemical Industries and Food Industries for exporting pickles 10 litres for mass production of waste bins Pre-moulding having extrusions and pulverisers’ for powdering of raw material for making roto- moulded products Initiated a gamut of operations pertaining to production planning, maintenance, installation & commissioning of new machinery and on time delivery of tanks
Escalated Overall Operating Efficiency (OEE) by 85% through measures such as increased productivity by proper planning & as per market demand, improved working standard whereby increased quality products, developed quality procedures, online inspection & control of products, reduction in rejection, improved availability of machine & moulds Recognised for increasing in-plant capability by 85% through effective maintenance; was appreciated for the same Reduced downtime by 60% (please mention) through measures such as  proper & timely actions / maintenance on machines & moulds, in house servicing of all ancillary units whereby controlled downtime due to breakdown of ancillary units, standardization of spares, defined minimum levels for spares Successfully handled gamut of operations pertaining to Administration, H.R, Sales Tax and Excise as well as Auditing 

Asst. Works Manager
Shift Engineer
From Oct 1990 To Jan 2003
Company Name:  Time Packaging Ltd
Job Profile as Manager:
Streamlined the activities at first unit  & got transferred to Daman for managing after injection moulding, blow & extrusion unit  Successfully introduced total range of moulds required for drums / pales used in paints, oil & grease industries Installation and commissioning of turf machine, first machine in south east Asia

Job Profile As Shift Engineer
Involved in execution of processes such as blow moulding, pet, turf, thermoforming, extrusion & projects Worked as Shift Engineer for blow moulding containers of size 20 to 120ltrs Developed new moulds and new sizes with the help of mould manufacturers & involved from design to the production of new products 
Implemented process for the betterment of quality and production such as: Water cooled blow pin Two piece blow pin hydraulic power pack for extra locking 5 point thickness on limit switch based After cooler for small cans 
Online drying system for in house scrap processing, mould modifications for minimum flashes
Highlights: 
Distinction of being first person in South East Asia for handling Turf Plant Machine, imported from Japan
Successfully managed Pet Sheets Machine in India for the first time & rectified the initial problems

EDP Officer
From Jun 1989 To Sep 1990
Company Name:  Prestige HM Poly containers Ltd


Profile Summary
Dynamic professional offering over 25 years of rich experience in:
Production Planning
Material Management
Quality Control
SLA Management
Operations Management
Erection and Commissioning
Team Management
Budgeting & Cost Control
Maintenance
Comprehensive experience in devising significant solutions, managing day-to-day production and manufacturing operations & projects for making effective utilization of man, machine, method & materials 
Possess a clear understanding of industry, technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall costs Excellent in defining & implementing production standards and structured processes / internal control plans for manufacturing operations in plants 
Distinction of being first person in South East Asia for handling Turf Plant machine imported from Japan 
Successfully managed Pet Sheets machine in India for the first time & rectified the initial problems Multi-disciplinary Executive renowned for coordinating plant operations for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives
Demonstrated excellence in handling erection & commissioning activities in the plant and monitoring production shop floor Distinguished abilities in managing & leading teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, suppliers and customers

Major Accomplishments Across Career:
Essayed a key role in serving as overall In-charge of large scale manufacturing activities which involved 20 machines producing more than 3600 m.t per annum water tanks of various sizes catering to domestic market 
Demonstrated excellence in managing: Entire project life cycle from initiation stage till completion by proper planning and coordination Erection and Commissioning of various machines Various government departments for necessary approvals Significantly improved productivity and efficiency of the machines via. innovative methods & attained first prize for the last three years in Sintex Industries Ltd.,

Core Competencies:
Spearheading production related tasks including planning, controlling & troubleshooting for achieving the planned periodic schedules and process control Preparing operational budgets and ensuring adherence to the same including C.A.G Audit, DGS & D for water tanks and pre-fabricated structures Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc. Managing activities right from the conceptualization stage to the execution, involving finalization of technical specifications, procurement, scheduling, progress monitoring, manpower planning, etc. Studying plans or patterns of structures to be made or repaired as per requirements Meeting with the vendors for fabrication and machining process; providing guidance for developing the mechanical designs on a regular basis

Future Goals

“Forward focused manufacturing authority with a strong ability to map opportunities for revenue growth and build high-performance teams to support company objectives.”
“Ensuring that the manufacturing process operates smoothly along with reducing the cost inefficiencies.”
“Proven success in identifying and executing value-added projects & displaying strong knowledge of production engineering concepts and applications.”