Ref. No. : CA - 604 - (Production - Extrusion - Woven Sack – with 28.5 years in Plastic Industry)

Education

Diploma In Electrical Engineering From Govt. Polytechnic Gorakhpur, U.P, July 1999
Secondary Examination From U.P. Board, Allahabad, India

COMPUTER SKILLS
Microsoft Office and Internet Applications

Skill Sets

Able to tackle production, maintenance and quality in plastic industries. Material management, spare part management. Manpower training.

Work Experience

Assistant Factory Manager:
Since July 2008
Shift Engineer
From Oct 2004 - Jan. 2007
Company Profile: Leading manufacturer of Woven Sacks
Job Profile:
Production/ Process Planning: Planning, Scheduling and monitoring the overall production process to ensure timely achievement of production targets. Design integrated plans to meet delivery dates and effectively planning resources for optimizing man& machine utilization, reducing wastes for enhancing productivity and profitability.
Quality Management: Manage production activities in accordance to the Quality norms and ISO standards.
Spares planing: Planing and sheduling all the imported and local spares for plant and utility.Ensuring any machine or equipment should not stop due to spares.
Manpower Management: Train and Develop People and effectively manage labor and manpower, that result in development of multi- skilled workmen.
Team Coordination and Management: Involved in shift planning, handle daily work management for workers and create awareness towards production activities, market trend, competitiveness and importance of quality
Material Management: Plan and integrate the use of materials in an effective and economic manner to downsize production time and increase productivity. Assess the need for fast moving & slow moving items & accordingly place the spare procurements annual order depending on annual consumption. Manage WCM Planning, analyze the details like the performance of the material and order accordingly.
Maintenance Management: Handle proactive maintenance planning, maintenance cost management and undertake preventive maintenance for the machines.
Technical Support: Responsible for installation & achieving production mode of several machines. Handle continuous improvement for the machines and related jobs.

Sr. Service Engineer
From March 2007– March 2008
Service Engineer
From May 2001 – Oct. 2004
Company Profile: Leader in Plastic Extrusions machine manufacturing company, it manufactures machines like LDPE/ LLDPE/ HM Blown Film Plant (Mono Layer and Multi Layer), Tape plant for Woven Sack, PVC / HDPE Pipe Plant, PVC Profile / Palletizing Plant.
Job Profile:
Erection and Commissioning: Responsible for the erection & commissioning of the Plant. Managed the following functions:
Managed Line up, Alignment, Assembly of the plant and Fitting including fitment of water, air and electrical connection
Checked foundation as per layout drawing
Monitored Electrical, Mechanical and Pneumatic processes of the plant during Dummy Trail.
Successfully conducted the actual trail.
Customer Service:
Managed troubleshooting related to Mechanical, Electrical and Electronics (AC / DC analog and digital drive, PLC) at customer site.
Resolved LD/ LLD/ PP/ HDPE material processing problems in Monolayer and Multilayer Blown film plant and PP/HDPE material processing problem in Woven Sack Plant at customer site.
Resolved PVC, CPVC, HDPE/PPR material processing problem in pipe plant/ pellet plant at customer site.
Provided Training to customer for solving material process, electrical and mechanical problems.
Sales: Efficiently managed sales of the spare parts.

Production & Maintenance Engineer
From Jul 1999 – Apr 2001
Modern Laminators Pvt Ltd. Gorakhpur, U.P
A manufacturing unit for HDPE/ PP Woven Sack fabrics, this unit supplies HDPE Woven Sack bags to fertilizer companies and PP bag to cement companies.
Man power distribution as per workload & work priority
Train and Develop People and effectively manage labor and manpower, that result in development of multi- skilled workmen.
Problems checking and rectify electrical and mechanical.
Material planning as per scheduled WIP (Work in planning).
Quality checks for the final approval of products as per design standards.
Daily Production report checking and waste control reports.
Setting machine parameters to get most optimum output – reducing wastage & improving productivity.
Analyzing downtime of machines and accordingly plan for the preventive maintenance for all machines to reduce downtime during actual production.
Outsourcing for the spare parts requirement of all the machines.




Future Goals

I want to be Good Manager.

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