Ref. No. : CA - 8149 - (Production - Extrusion - Woven Sack – with 34.4 years in Plastic Industry)

Education

Diploma in Industrial Electronics with First class.

Skill Sets

Self motivated, resourceful, innovative, knowledgeable and ability to take prompt self decision to solve problems on shop floor.
Easy go getter and ready to work and build production team for better co-ordination service and handle all creepy situations.
Excellent interpersonal skill in verbal, written communication & presentation.
Able to handle high pressure situation.
Planning and execution of the entire operations of the woven sack unit to meet the required production target with quality standards at minimum cost. Conversant with preventive & predictive maintenance and overhauling of plant machineries. Logical approach to solve the problems, ability to grasp and learn new things quickly. Leadership skills and ability to manage multiple tasks to meet the deadline.

Work Experience

Since December 2008
Doing own business

Project / Factory Manager
From January 2007 to December 2008
Company Profile: A reputed manufacturers of FIBC (Flexible Intermediate Bulk Carriers)
Job Profile :
As Manager of the projects from its Installation to the commissioning and handled a smooth operation of Extrusions, weaving section, Lamination lines, narrow looms, Automatic Cutting Machine, Web Cutting Machine, Liner Sealing Machine, Stitching Machine, Bale Press, Chilling Plant, Air Compressor and all other machineries. Also involved in administration activities like power enhancement, factory license, Excise Registration, Sales Tax Number, Pollution Control Board Certificate and all other Government activities. Man Power recruitment for all above depts. and machineries.

Production/ Process Planning: Planning, Scheduling and monitoring the overall production process to ensure timely achievement of production targets. Design integrated plans to meet delivery dates and effectively planning resources for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Quality Management: Manage production activities in accordance to the Quality norms and ISO standards.
Spares planning: Planning and scheduling all the local and outstation spares for plant and utility. Ensuring any machine or equipment should not stop due to spares.
Manpower Management: Trained and developed People and effectively manage labour and manpower, that results in the development of multi- skilled workmen.
Team Co-ordination and Management: Involved in shift planning, handle daily work management for workers and create awareness towards production activities, market trend, competitiveness and importance of quality.
Material Management: Plan and integrate the use of materials in an effective and economic manner to downsize production time and increase productivity. Assess the need for fast moving & slow moving items & accordingly place the spare procurements annual order depending on annual consumption. Manage WCM Planning, analyze the details like the performance of the material and order accordingly.
Maintenance Management: Handle proactive maintenance planning, maintenance cost management and undertake preventive maintenance for the machines.
Technical Support: Responsible for installation & achieving production mode of several machines. Handle continuous improvement for the machines and related jobs.

Executive (Production, Planning and Co-ordination)
From June 1996 to December 2006
Company Profile: Manufacturers of HDPE & PP Woven sacks, Kraft laminated HDPE/PP Bags, Multi wall paper sacks and wide width (LDPE Agricultural & Inner Liner sacks)
Machines - Loom : 1) CIRTEX, TEXMAN, GIRISH and LOHIA
Extruder - WINDSOR `T’ Die
Lamination - FONG KEE (Korea)
Paper Plant Tuber – Mui Yang (Taiwan)
Job Profile:
My responsibility with company was in production section
(extruder, weaving, lamination, bag making) to achieve targeted production,
with appropriate man power consumption with minimize wastage as well as
maintenance in time limitations. To plan and to look after day to day
production activities. Preparation of monthly reconciliation report. To attend
the internal as well as external customers complaints with solutions and their satisfaction.

Production Executive
From April 1995 to May 1997
Indo Pacific Poly Fibres (P) Ltd., Manufacturers of HDPE Woven Tarpaulin 100% E.O.U.
Machines: Loom: HS 110 (TAIWAN)
Extruder, Lamination, Automatic cutting and Eyeleting machine (Taiwan)
Job Profile :
Man power distribution as per workload & work priority
Train and Develop People and effectively manage labour and manpower, that result in development of multi- skilled workmen. Problems checking and rectify mechanical and electrical with proper technician. Material planning as per scheduled WIP (Work in planning). Quality checks for the final approval of products as per design standards. Daily Production report checking and waste control reports. Setting machine parameters to get most optimum output – reducing wastage & improving productivity.

Production Incharge
From January 1993 to March 1995
Union Quality Plastics Ltd., Manufacturers of HDPE & PP Woven sacks, HDPE Woven Tarpaulin (Unitarp)
Machines: Loom: LOHIA
Extruder:KOLSITE ‘T’ DIE, WINDSOR ‘T’ DIE
Job Profile:
To ensure that Production and dispatch are achieved as per
schedule. All Plant and machines are maintained to an optimum level
Performance. Quality of products is achieved as per customer’s
specifications and satisfactions. To attend the internal as well as external
customers complaints with solutions and their satisfaction.

Shift Incharge
From January 1992 to December 1992
Uniplast (India) – MIDC, Boisar, Dist.Thane
Manufacturers of HDPE & PP Woven sacks.
Machines: Loom: TORII (JAPAN)
Extruder : KOLSITE (Blown Film)
Job Profile :
Responsible for all the procurement, production, maintenance
of process plants, looms and other machineries, inventory control, technical
breakdown attendant, Production & dispatch planning etc.

Shift Incharge
From May 1990 to December 1991
Mangalam Packaging– Palghar, Dist.Thane
Job Profile :
Responsible for all the procurement, production, maintenance
of process plants, looms and other machineries, inventory control, technical
breakdown attendant, Production & dispatch planning etc. To attend the
internal as well as external customers complaints with solutions and their
satisfaction.











Future Goals

To be a part of growing organization thriving on the latest cutting edge technology where I can optimize my excellent skills exposure and contribute towards the growth of the organization.

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