• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 27.1 Year(s)

Education

B.E From Mechanical Annamalai University, Chidambaram in 2005

Diploma in Mechanical Engineering From Diploma in Mechanical Engineering in 1995

Skill Sets

Experience in Woven sacks & Blown films Plant Operations, Production Planning & Control, Business Process Re-engineering, Materials Management, Quality Management, Quality, Cost Savings,  Project Implementation, Safety Standard Improvement and Man Management 
A keen planner & implementer with demonstrated abilities in managing entire plant operations and accelerating the business growth.
Functional expertise in managing production operations with key focus on bottom line profitability by ensuring optimal utilization of resources.
Adept in managing business operations involving resource planning, in-process inspection, team building and logistics in co-ordination with internal / external departments.
Significantly engaged in implementing ISO 9000 & Value Engineering techniques for improving the plant operations along with energy conservation for cost savings.
An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving

Work Experience

Factory Manager - Production & Maintenance
Since Feb 2013
Company Profile: Manufacturer of Woven Sacks & Blown Films
Job Profile:
Setting up of a new factory at Abidjan, Ivory Coast named Cotiplast, an extension project of Induplast, Togo, West Africa since Feb 2013
Instrumental in erection, installation, execution and achieving the production capacity of 350 MT/month of finished goods within the time frame of 6 months.
Established an effective team consisting of local personnel (Ivoirians) and Indian technicians and were given all necessary skill training.

Factory Manager - Production & Maintenance
Sep 2008 to Feb 2013
Company Profile : Manufacturer of Woven Sacks & Blown Films
Job Profile :
Erection & Commissioning of new machines and utility equipments.
Continuous updating of knowledge and technology through research and experimentation
Implemented new techniques for ensuring continuous growth.
Trained local Technicians (Togolese) and has built an effective team to achieve 100%OEE, JIT manufacturing method.
Ensured quality assurance and wastage reduction.
Ensured effective inventory control and management.
Involved in preparation and analysis of MIS and maintenance of essential documents
Planned and adopted effective cost reduction strategies.
Handled Safety Team to find out and rectify the hazards in factory and shop floor.
Imparted training on Kaizen & 5S.
 
Production Engineer 
Aug 2006 to Jan 2008
Company Name : Universal Royal Plastics Ltd.
Company Profile : Manufacturer of Plastic products
Job Profile : 
Handled day to day activities in Blow Film extruder and in flexo printing machines like Safety, Quality, Process, Maintenance, Housekeeping, manpower, training and documentation. 
Implemented ISO 9001:2000 systems, TS16949
Handle Safety Team to find out and rectify the hazards in factory and shop floor.
Involved in cost reduction initiatives by analyzing material handling & reducing wastage.
Imparted training on Kaizen & 5S.
Adopted training for all shop floor people for achieve 100%OEE, JIT manufacturing method
Implemented time study and cycle time reduction and Material handling process for cost reduction purposes.

Production In Charge
Jun 2005 to May 2006
Company Name : Jay Jay Polymers Pvt. Ltd.
Company Profile : Manufacturer of LDPE and PP Poly bags
Job Profile : 
Undertook production planning and control in Extruder and process plant (Blow film).

Shift Officer (Production)
Jun 1999 to Aug 2004
Company Name : Servo Packaging Limited
Company Profile :An ISO 9001 certified, Manufacturer of HDPE and PP woven sacks, Jute Bags and laminated Bags
Job Profile : 
Successfully implemented activities related to Quality Assurance of Denier, Tape strength fabric checking with Tensile strength.
Attended trouble shooting attended in Grish SLV and lohia starlinger (4 Shuttle and 6 shuttle looms).
Handled lamination plant production and periodic maintenance. 

Production Supervisor
Mar 1998 to May 1999 
Company Name : Earnest Polymers Limited
Company Profile : Manufacturer of HDPE and PP products
Job Profile : 
Production planning and control in Extruder and process plant (Blow film).

Production Supervisor
Dec 1996 to Dec 1997
Company Name : Elfotech Electro Chemicals Limited
Job Profile : 
Handled process control and maintenance for producing calcium carbide in 2500KVA Arc Furnace and Petroleum Bi-Products.

Core Competencies 
Plant Operations, Manufacturing, Process Enhancements, Value Engineering, Materials Management, Business Process Re-engineering,
Quality & Compliance, Liaising & Coordination
Man Management
Managing entire plant operations with a view to achieve business objectives and ensure top line and bottom line profitability.
Planning day-to-day production related activities, production schedules, implementing quality tools and allocating work for achieving of monthly production targets.
Maintaining quality standards for incoming materials, ensuring stringent adherence to quality standards, norms & practices such as Kaizen/ISO/QS/TS, identifying gaps and taking corrective action
Working in close coordination with vendors for detailing them on quality requirements and finalizing the quality plan.
Checking & approving quality failure reports & sending to the suppliers on regular basis and monitoring trends and taking action to reduce gap.
Minimizing performance bottlenecks for high productivity with maximization of men, material & machine.
Spearheading the development & implementation of key procurement strategies / contingency plans and ensuring that strategies & plans are aligned with production requirements.
Deploying various methodologies to analyze various processes, recommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, control variability, costs & reduce cycle-time.
Identifying scope for planning, implementing & monitoring of technological changes to enhance productivity.
Identifying chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing the plant efficiency and productivity.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Recruiting, directing, leading & motivating workforce; imparting continuous on job training for accomplishing greater operational efficiency. 
Liaising with various government departments and authorities for obtaining various approvals & clearances for seamless plant operations.
Responsible for new product development, introduction in production and stabilizing the new production.

Future Goals

Seeking Senior Level assignments with key focus on Production & Manufacturing/Plant Operations/Quality Assurance & Control/Value Engineering with a growth oriented organization.