• Gender: Male
• Age: 44
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  840000 /Annum
• Expected Gross Salary: INR  1100000 /Annum
• Preferred Country: India
• Notice Period: 10  Days
• Work Experience: 21.8 Year(s)

Education

MBA From SVCET, JNYUH in 2011 with 80%

PGD-PTCT From CIPET, Hyderabad in 2002 with 82%

B.Sc From SVMC, UTKAL in 2001 with 55%

12th From Swami Vivekananda Memorial College, Jagatsinghpur in 1998

10th From Swami Vivekannda Memorial College, JS PURin 1996

Skill Sets

Experience in Production Operations in Plastic Processing Industry.
Professional experience on Injection molding and Extrusion and Thermoforming.
A keen Planner, strategist & Implementer with Competencies across Operation, Projects, Cost reduction, Men Management, Resource management and Safety.

Master in Business Administration, dynamic professional with exposure in the areas of Operation, Research and product Development, marketing and Business Development with strong knowledge of Plastic Processing Industry.

Fast Working knowledge on windows-98 and 2000(MS-Office) & Internet.
4years worked with ERP software in Production and operation.
M/C report preparation in FoxPro.

Young & dynamic
Comprehensive problem solving abilities
Ability to deal with people diplomatically
Willingness to learn
Responsible and dedicated.

Work Experience

Production Manager
Since Jan 2017
Company Profile: Manufacturer of pp cement bags, pp leno bags, pp sugar bags etc.

Senior Engineer - Injection moulding
Sept 2015 to Dec 2016
Company Profile : Leading global supplier of a broad range of innovative dispensing systems for the beauty, personal care, home care, prescription drug, consumer health care, injectables, food, and beverage markets.

Plant Manager
Sept 2011 to Aug 2015
Company Name : Alfa Corpuscles Pvt Ltd.

Production Executive
Aug 2010 to Aug 2011
Company Name: Alpla India Pvt Ltd.
Company Profile: Manufacturer of blow molded bottles and caps, injection molded parts, performs and tubes.

Production Executive
Mar 2007 to Aug 2010
Company Name: Renuka Plasticraft Pvt Ltd.
Company Profile : Leading manufacturer of Injection Moulds

Production Supervisor
Aug 2006 to Mar 2007
Company Name : Gulf Acrylic Industries
Company Profile : Manufacturer of both PVC and Acrylic sheets.

Production Engineer
August 2002 to August 2006
Company Name : Prince Pipes & Fittings Pvt Ltd
Company Profile : Leading manufacturer of UPVC pipes and fittings.

Job Profile :
Production, Planning and control of Plastic Injection Molding Plant.
Manpower planning, Execution, Monitoring of processes, Trouble shooting, controlling wastage, monitoring energy consumption, reduction cost at all levels
Establishing Production targets, M/c.wise monitoring the output, production report preparation and analysis of data.
Trials of the new moulds & preparing the process data sheet of the new Mould.
Planning, design & development or implementation of operation as well as the system according to KAIZEN System.
Formulate business plants for overall development and accomplishment of Top and Bottom-line profitability.
Continuously access customer requirements in terms of quality and delivery etc.
Co ordinate with other departments like, Quality, Design, Marketing, SCM, Finance and HR departments for problem solving and successful completion of projects within the stipulated period.
Develop performance oriented culture and team development within the organization.
Conduct weekly/Monthly review and validate the quality and cost and delivery of items or products.
Plan and visit customer locations as and when required and address the customer complaints on time.
Being responsible for the profitability of the organization.
Implementing safety norms on the shop floor workings, Hazards identification and elimination.
Follow up of 5S in plant as per KAIZEN System, SOP preparation and implementation and maintaining the ISO records
Preparing SOP of all activities undergoing in the plant.
Achieve, monitor & consistently maintain the best plant performance on monthly basis, weekly basis, daily basis and shift basis, in terms of
Machine utilization output, reduce rejection
Minimize machine idle time
Manpower utilization
Minimize mould loading time & increase machine productivity
Manpower productivity
Efficient consumption of raw material, components, consumables
Reduce non-value adding activities
Ensure effective co-ordination Functional Dept
Achieve workmen involvement Quality, Productivity Manage PM - Reward ,Recognition for supervisors & workmen
Generate MIS on Management Objectives
Ensure meeting production & OEE as per budget.
Ensure improvement in production process reliability of plant by SOP upgrade, PFMEA, Implementation.
Create and update product and quality specifications, test plans, sample plans, trial logs, timelines, project schedules, and other key documents.
Lead manufacturing trials relating to product testing, measurements, and related documentation from initial tooling trials through production qualification. Evaluate results using
statistical analysis and propose/lead changes to product design, tooling, and/or process
Provide technical support for solving product quality problems as needed.
Lead productivity efforts and implement improvements to existing products.
Work with molding operations in the production implementation of new products.
Work with design engineers and plastic industry suppliers and processors to identify cost reduction opportunities.

Training
Certificate course of Lean Manufacturing under Quality Council Of India.(QCI)
Short Term course on Testing and Quality Control of HDPE Pipes as per Amended Indian Standards at CIPET Hyderabad.
Internal Auditors’ Training Program on Integrated Management System from SGS.
GS1 Barcoding System under GS1 India.
KIZEN System.
Training on ISO-13485, ISO 9001, ISO 14001,

Projects
6 months hands on project on Marketing Strategies Adopted in TATA AIG.
Effect of Carbon Black on the properties of HDPE in CIPET (Central Institute of Plastic Engineering and Technology).

Machine Exposure
Injection Moulding Machines
Ferromatic Millacron (All Electric), Ferromatic Millacron (K-Tec350-Bi Injection)
Ferromatic Millacron (Magna 275, 450), Husky-400, Synsinatic Omega (100-350tons)
Toshiba (450-600tons) Creator (160-250tons), Engel-45, 110, 150, 600, L & T-60, 100, 150,250
LG Series, 50 – 450 Tons. Windsor Polo – 80, 130, 250, 350 Tons.
Mafatlal Nigata – 75, 160, 220, 300 Tons. , Dong Hua Machinery: (90-160) Tons.
Chan De Machinery: CH – 80 & 250 Tons, Windsor (80 to 180 Tons.)
Extruders
Windsor, Kabra, Fungli & Neptune.

Material Processed
LDPE, LLDPE, HDPE, PC,PP,PP-R, PVC, NYLON, SILLICON RUBBER ABS, GPPS, SAN,HIPS,TPE, EVA

Moulds Handled
Stack Turning Mould, Fully Hot Runner Moulds, Semi Hot Runner Mould, Cold runner moulds, Two Plate, Three plate moulds, Core pulling moulds etc.

Products Manufactured
Medical devices like Laparoscopy Trocar, disposable Skin staple, Injection Syringe.
PVC & PPR pipes and fittings.
Multi color Horlicks Cap for GSK
Flip top and Standup caps (For ITC)
Products for Amrutanjan, Calvin care, Iodex, Pepsodent, colgate
Insert molded fittings( Both PPR & PVC)
Contactors for Schneider

Future Goals

I desire to work in a company that uses my knowledge, talent, hard work, dedication and sincerity in a well manner. I am looking for the great opportunity that offers me challenging assignments, professional development and career growth. To create a niche for me through sincerity, hard work, honesty & good interpersonal skills which will enable in fulfilling Organizational goals and for smooth management of Organization.