• Gender: Male
• Age: 57
• Designation: Manager
• Highest Education Level: 12th
• Preferred Country: India
• Preferred Location: Thane
• Work Experience: 27.2 Year(s)

Education

National Scholarship / Merit Certificate for Getting Merit in H.S.S.C.

Skill Sets

Extra Curricular Activities / Achievements:
Attended number of seminars on processing of plastics, plastics additives, colourants of plastics etc.
Attended seminar on the Thermoforming process.
Underwent training of ISO 9002, ISO 9001-2000 & Safety standards.
Visited Many Plastics exhibition and collected information for product and machine development.
Done certificate course in computer applications from Aptech computer institute, proficiency achieved in Dos, Word, Excel, Fox Pro, Windows XP, Windows 98 and LAN.
Experience in ERP system implementation( Oracle based) as a key team member for Caprihans India Limited.(Project completed by Satyam in the year May 2004 to May 2005

Work Experience

Manager Technical Service & Technical Sales
Since September 2007
Company Profile: Leading materials science company manufacturing additives, stabilizers, modifiers, etc
Job Profile:
Responsible for Technical Services, Technical sales, Business Developments and New Product Launching.
Successfully completed projects such as launch of heavy metal free one pack stabilizer and tin stabilizers for pipe industry and fitting’s industry.
Working on various project with US technical support one of them is to Develop lubricating one pack stabilizer in India to make Economical heavy metal free one packs for PVC pipe and fittings.
Asphalt modification with functional acrylic impact modifier.
Various projects to promote Acrylic impact modifiers for Engineering polymers.
Independently conducting trials on customer’s machine to prove product value
Technical support to customers by understanding his products, process and machinery, suggesting changes in the same so as to improve quality, make it economical, reduce process rejections.
Complete independent responsibility of new product launch, keeping close contacts with global R&D centers and technical centers.
Representing Plastics Additives India in global R&D project review meetings organized by US R&D center each quarter.
Underwent Product training in Rohm and Haas and Dow Shanghai Lab and Jurong Plant Singapore.
Made a success to promotion of heavy metal free one pack stabilizers in plumbing Pipes India, Srilanka and China.
To promote plastics additives conducting machine trials at customer’s premises.
Documenting product performance, improvements needed and our suggestions to global R&D centers and India sales team
Testing trial samples proactively as well in case of any complaint in newer products, so as to needs are being met and technical issues addressed.
Trouble shooting at customer’s premises.
Conducting technical training and educating customers, distributor’s team is also trained on new developments.
Identifying newer customer needs proactively, competition activity and our suggestion to R&D for new product development.
Arranging trial sample for potential customers, follow up with customers for sample trials, follow up for next order requirements.

Senior Manager (HOD: Quality Assurance and Research & Development)
August 1997 to August 2007.
Head of the Department (HOD) Reporting to Vice President
(Unit Head)
Company Profile: Manufacturer ofPVC Films, PVDC coated PVC Films and Extruded Plastic Sheets ex HDPE, PP and ABS.
Products :
Well exposure to the Polymers which are processed
Rigid PVC calenderd films for blister packaging and other applications, PVDC coated PVC films, metallic and lacquer coated PVC films, Calendered ABS film (embossed and unembossed).Extruded sheets: ABS, Polypropylene, HDPE, Filled PP, Hollow corrugated PP board, Rigid PVC Free foamed sheets. Made PP colour master batches inhouse to make product competitive.
Job Profile:
Leading technical team of 12 Quality Assurance / Development Personnel .
Developed formulations for entire product range which is being produced
Took initiative to develop own colour master batches internally for PP sheets and brought down the formulation cost to make product competitive.
Complete responsibility of up gradation of formulations with best possible economics continuous cost reduction by selecting the right grade of raw-materials, conducting the supplier Audits.
New Product development by interacting with Customer and marketing dept. for their needs, visiting to the customer and suggesting them the best solution to their problem
Made visit to Egypt for promotion of PVDC coated films and PVC films, Technical services to Pharma customers in Egypt.
Head of Quality Assurance Department:
Job Involved was System implementation, monitoring the product quality. Efforts to improve the production process, product quality in all the three sections calendaring, PVDC coating & Extrusion Process.
Managing testing of raw materials, finished Product & packaging materials.
Trouble shooting in Calendered film production & in sheet line Extruder Implementation of product specifications
Root cause analysis of customer complaints and taking Corrective and Preventive action.
Completed the Lead Auditor’s Course QMS ISO 9001-2000.
I was appointed as Management Representative for ISO
We have implemented the International Safety Rating system (ISRS) in our Plant and I was an Element leader for the Element 12: Health and Hygiene. Underwent training programmes of SHE ( Safety Health and Environment).
Responsible for the Plant audits done by Pharmaceutical customers about the cGMP. Audit in terms of systems involved in the manufacturing of Pharmaceutical grade films and quality Systems.
Participated in PVC Calendering, PVDC machine project reviews and project status meetings.
I was given the additional responsibility as a Production head for PVC Calendering unit.

Technology Transfer:
Visit made to EVC Germany Botzingen plant and Germany Staufen Plant in year 1999, Underwent 18 days in plant training in Calendaring plant operations of Rigid PVC films, R&D Section for Formulation and Quality control Department.
Visit made to K-2004 Germany in October 2004, world’s biggest Plastics Exhibition in Germany.
Visit made to Beijing China for new raw material development /vendor development in November 2005.
Visit made to INEOS Germany Plant from 4th Nov to 14th Nov 2006 in connection with the New Calendering Line PVDC coating Process and Quality Systems implementation in Caprihans India Limited Nasik Plant to Produce world Class Product in India.

Manger Quality Assurance & Development Department.
August 1993 to August 1997
Kalpa Taru Ind. (P) Ltd.
Job Profile:
August 1993 to Feb 1997: Standardized the production of free foam sheets and looked after the production of free foamed sheets of rigid PVC on Reifenhauser Twin screw Extruder.
Feb1995 to1997 : Responsible for setting up the application and Quality Assurance Laboratory In Daman plant.Manging the quality control of incoming raw materials, packaging materials, online product testing and finished products testing.
Exposure to ISO, Undergone ISO training programme.Quality control of slitting operations of Rigid PVC Blister film in Daman, Printing of soft PVC films, Printing on multi color rotogravure printing machine.
Independently developed formulations for Rigid PVC Free Foamed sheets, Rigid PVC sheets & Flexible PVC sheets Product range 1mm to 10 mm sheets.

Inplant Training:
Underwent six weeks in plant training in 1992 at CIPET Bhopal in Plastic Processing, Plastic Testing, Tool room and Design Section.

Future Goals

To utilize my Skills in an organization, where I meet more challenges in the field of Plastic Engineering & Production