Ref. No. : CA - 16321 - (Maintenance and Service - Mechanical – with 17.4 years in Plastic Industry)

Education

B.Tech.(Mech.Engg-Distance Education) with 78%

PD-MM (Post Diploma in Machine Maintenance) from Central Institute of Plastics Engineering and Technology [CIPET] with 79%    

DEE (Diploma in Electronics Engineering) from 
Board of Technical Education U.P (LUCKNOW-2nd Rank In College) with 78.91%

12th (Science Group) from Ssic Tari Baragaon Ballia, U.P. with 63.8%

10th (Science Group) from K.i.c. Bhind Balia with 64.16%                                                                      
Computer Proficiency
1 Year Diploma in DCA (Diploma in Computer Application.)




Skill Sets

A  professional with 7 years of experience across Plastic Injection Molding, Blow molding and Robotics Automation .

Scope of excellence entail:
Production Planning & Control,            
Plant Maintenance,            
Product  Development,                                
Cost Optimization.
Vendor Development                                  
Quality Control
Team Management

Work Experience

Sr. Engineer - Production and Maintenance
Since Aug 2010  
Company Profile: A leading company in manufacturing and supply of industrial packaging container for edible oil, butter, paint and beverage industry in Caribbean
Job Profile:
Production Planning & Achieve the Production target with quality proof product.
Manpower Handling & proper utilization.
Reduce Rejection.
Breakdown & Preventive Maintenance.
Root Cause analysis & Why-Why analysis.
Co-ordinate with Quality & Design Department for Product development.
Power Saving Projects & Machine Utilization. 
Parameter setting as per mold & materials.
Trial of new mold & machines
Trained and motivate the operators.
Continual improvement as per customer requirement.
Deft  in handling effective utilization of  plant capability and cost control mechanism.
An effective communicator with excellent relationship building and interpersonal skills.
Key Task Handled:
Achieved set targets in production and maintenance. Handled production planning and plant maintenance.
Developed vendor for spare parts supplies.
Provided direction, motivation and training to the plant operating team for ensured optimum performance.
Successful  installation and commissioning of machines and plant utilities and auxiliary equipments.
Key Highlights:
Commissioned 6 large tonnage  machines of range 600T to 800T.(Milacron, Sandretto, Vandorn, Windsor).
14 Small tonnage machine range 80T to 300 T installed.(Cincinnati, Reed, Krauss Maffei).
Commissioned 3 blow molding machines Hesta, Rocheleau, and Parker.
Commissioned last year 4 Ferromatik machine (Omega Servo350, Omega servo 550, and Omega servo 775).
Overseeing plant maintenance-Preventive, Breakdown, and Predictive maintenance.
Successfully taken trial of New Crate Mould (Schoeller 500 mlx20) and Medium Back Chair and running successfully.

Service Engineer - Injection moldng, & Robotics Automation
Nov 2008 to July 2010
Company Profile: A Manufacturer of Casting and Moulding Equipments, Blenders, Air Chiller, Conveyors & Hot Air Dryer 
Job Profile:
Installation and Maintenance  of Injection Molding Machine Machines &Auxiliary Equipments & Robots 
Technical support to customers as an Application Engr.
Installation & Commissioning of Robots,
Installation & Commissioning of Auxiliary Equipments.
Handled M/C ,Robots and Equipments.
Injection Molding machine.( 80T  to 650 T)
Pick & Place Robots (3 Axis Servo Robots)
In Mold Labeling System for Packaging Industries(Complete IMM, Robot, and Conveyor Automation).
Conveyor System for Robot Automation.
Dehumidifier, Dryer, MTC, Centralized material Loading  System.
Provide training to Customer End:
injection Molding Machine (Toggle Type,& Ram Type, All Electric Type)-
Hydraulic Training, Preventive maintenance, control system  & Condition Monitoring Training.
All Types of Servo Robots:
Pick & Place 3-Axis Servo Robots.
Semi Servo Robots,
IML-In mold Labeling Automation with Robot Side Entry Robots & Top Entry Robot) 
All Auxiliary Equipment Operation & Training. 


Engineer Maintenance- Injection Molding & Blow Molding
Aug 2007 to Oct 2008
Company Name: Motherson Automotive Technologies & Engineering Ltd
Company Profile: A diversified industry-leading portfolio of auto ancillary products and services that make it a full system solutions provider for its customers across the globe.
Job Profile:
To attend preventive and running breakdowns in plant.
Maintenance of injection molding m/c’s ( 60T-1800T) 
Maintenance  &operations of cooling tower and chilling plant
Maintenance & operations of utility dept.-DG Sets, air and nitrogen compressor etc.
Do other maintenance works with maintenance team according to nature of faults.
Other work as per responsibilty (pm-plans, rca, 5- why analysis) & maintained the history sheets of all machines & auxiliary equipments.
Energy saving project work.
Maintenance of other auxiliary equipments as well as material handling equipments.
Predictive maintenance & Condition monitoring with maintenance team.

Machines & Auxilary Equipments (Handling):
Injection Molding Machines:
Fcs - (60t 7 700 T)
Mitsubishi - (150t, 650t, 850t, 1300t 7 1800t)
Mieki - (350 T& 450t)
Borch - (120 T & 200t)
Ferromatic Milacron - (250t)
Engel - (85 T)
L&t Demag - (80 T)
Toshiba (Electrical) - (220t, 280t)
Fanuc - (125t)
Kraussmafee - (160t)

Auxilary Equipments:
Mtc & Hrtc
Chiller
Vacuum Loader & Hopper Dryer
Dehumidifier 
Doser Mixer & Granulators
Robot (Star & Sepro)
N2 Generator & N2 Compressor
Mold Maintenance (Heaters & Thermocouple

Other Training. 
Operation  Mangement- 
Basic of PLC programming & troubleshooting.
MMS (Maintenance Management System).
APQP.(Advances product quality planning)
7 QC tools
SMED(Single Minute Exchange of Die)
8D (Problem Solving Method)
FMEA( Failure Mode effect Analysis)
ISO TS/ 16949 & ISO 14000

Safety Trainings:                                
Personal Safety and Social Responsibility. 
Personal survival techniques.
Fire prevention and fire fighting.
Elementary first aid.


Future Goals

To contribute in challenging environment with my skills and capabilities to help achieve the company’s goals and objectives.

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