• Gender: Male
• Age: 41
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  725000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: Australia, South Africa, USA
• Preferred Location: Anywhere
• Work Experience: 18.6 Year(s)

Education

B.E. (Mechanical) from Nagpur University Priyadarshini College of Engineering & Architecture with 65.26%. in 2006
Pre-Engineering: HSC from Kendriya Vidyalaya, Dehradun with 80.8% in 2004
SSC from Kendriya Vidyalaya, Dehradun 84.6% in 2002

Skill Sets

Working out various requirements with respect to utilities, machines, manpower & monitoring overall operations for ensuring timely completion.
Directing & instructing Engineers, Maintenance Technicians; monitoring expenses with optimum utilization of resources.
Deploying suitable manpower, equipment / materials and ensuring proper planning for timely execution of the projects. Ensure 100% safety norms before handling any job.
Managing team and guiding site staff members to address and resolve performance bottlenecks. .
Create & ensure preventive maintenance tasks, schedules for various kind of equipment to increase the equipment uptime / reliability.
Plant shutdown planning, projects scheduling by Gantt chart.
End user of SAP-Material Management & Plant maintenance.Currently a power user.

Work Experience

Associate Manager-Mechanical Maintenance In Oct 2009
Engineer-Mechanical In Sep 2007
Joined as G.E.T In Sep 2006
Company Profile: Integrated mining and resources producer of zinc, lead, silver and cadmium.
Job Profile:
Highlights
Maintenance & Operation:
Responsible for mechanical maintenance activities and troubleshooting of Deep Cone Thickener capable of 78% underflow solids and maintain in healthy condition to achieve production targets.
Responsible for mechanical maintenance activities and troubleshooting of Centrifugal Blowers, Screw compressors, Centrifugal pumps: Slurry, reagent & water pumps, Floatation cells.
Maintenance of High rate Thickeners, Agitators, Belt conveyors & Heavy duty Slurry Pumps to ensure availability of dewatering section to handle 4 Million Ton per Annum Zinc concentrate. Pumps up to pressure rating of 31Bar are in the purview.
Mechanical maintenance and troubleshooting of utility equipments such as Reciprocating Compressors and Screw Compressors, Centrifugal pumps, Reciprocating pumps, Progressive cavity pumps and Gear pumps.
Responsible for water management in the plant. Ensure that sufficient water is being supplied/Recovered & that there is no outflow of water from plant premises.
Carry out Annual spares planning and maintenance cost analysis.
Maintain spares consumption record and control non-moving inventory of spares.
Nominated for selection competition of ‘’Star of the Business” – Which is HZL’s Business leadership talent hunt program.
Concluded Green belt Training for SIX SIGMA.
Holds the credit of being the Best Zone Leader and awarded for 5’S’ initiatives at work.
100% availability in all the critical plant water pumps achieved in 2009-10, 2010-11 & 2011-12.
Manage continuous system improvement projects to increase equipment uptime, Analyse MTTR, MTBF, OEE of equipments and Use FMEA, TPM tools for breakdown analysis and to achieve proactive maintenance.
Calculate ROI, Payback period and Non financial benefits of the improvement projects.
Streamlined pre-existing processes like
Successfully completed fresh water reduction projects.
Thickener overflow water clarity improvement achieved by implementation of vane feed well mechanism, froth deflector, froth suppressor and other system improvements.
Undertaken power saving projects, along with system improvement projects to improve OEE of Critical and Heavy duty Plant water pumps, Payback period for this project is less than 5 months.
Ensure and follow BS OHSAS 18001-2007, ISO 14001-2004 requirements and practices at work.
Conduct internal safety audits and record keeping of the same. Encourage reporting of near miss or unsafe observations and take immediate necessary remedial actions for the same.

Project management, Erection & Commissioning:
Co-ordinated in New De-watering system Project Execution (Tailing Thickener having capacity to recover 1400 cu.m per day water)–which included Piping and Instrumentation Diagram (P&ID), General arrangement Diagrams, Piping and equipment Layout, Follow up of the time schedule and resources, Erection & Commissioning.
Project comprises of FL Smidth make –Deep Cone Thickener, Hydraulic drive system, Warman make high pressure Slurry and reagent pumps, Tanks & agitators & piping layout.
Risk assessment of the job, prepare safety check lists and ensure safety PPE’s.
Rewarded for safe and speedy Erection and commissioning of New De-watering System.
Rewarded for thickener modifications and re-commissioning work.
In Previous financial years commenced 7 system improvement projects and got rewards for the same, in the current financial year 3 projects have been undertaken.
Currently working on:- Monsoon water management system, New blower installation & De-sludging of a running 50,000 cu.m capacity reservoir.

SAP-ERP: Plant Maintenance, Material Management:
Cost monitoring, Maintenance record keeping, breakdown analysis of technical objects such as Functional location, equipments etc.
Create master data for new functional location, equipments.
Create Material BOM, Equipment BOM, Functional location BOM, Document Management System.
Preventive maintenance plans by Create and ensuring task lists for equipment specific, task list for functional location, general maintenance task list, and scheduling.
Maintenance processing by maintenance notifications and orders.
End user of SAP-MM: Inventory Management, spare parts planning and purchase requisition.
Goods Receipt notice, Quality inspection clearance in SAP MM.
Power user of SAP-PM & leads the team for data collection & tracking all maintenance related activities through SAP-PM.
Creation of PM schedules for individual equipments in SAP-PM & tracking of the same to ensure timely completions.
Creation of maintenance notification & ensure completion in SAP-PM.

Future Goals

An astute professional with more than 6 and half years of experience in mechanical maintenance activities. Exhibits a strong and firm approach to sustaining and encouraging safe work environments, and a demonstrated ability to streamline operations. Applies continuous improvement principles to increase process and maintenance efficiency and company profits.