Ref. No. : CA - 3624 - (Maintenance and Service - Mechanical – with 31.5 years in Plastic Industry)

Education

Three year Diploma in Electrical Engineering from Dev Nagri Polytechnic Meerut (U.P.) Board of technical education Laknow (U.P.) in 1991
XII th Class from Faj-am Inter Collage Meerut (U.P.) Board of education Meerut (U.P.) in 1988

Skill Sets

Production

Work Experience

Assistant Manager - Maintenance
Aug 01 to till date
Presently working with a leading company - an ISO 9001-2000 Co. & world IIIrd largest manufacture of CDs and DVDs. Customers include TDK, LG, HP, SONY, SAMSUNG, IMATION, GOLD RUSH, MITSUBISHI COP. & GLYPHICS.
The Accountabilities:
Resourcefully managing the complete maintenance operations for moulding.
Leading and mentoring a team of 20 personnel.
Major role in handling moulding maintenance / trouble shooting procedures for reducing the down time and increasing the reliability of JSW (All Electric) & Netstal Hybrid Moulding M/C.
Efficiently handling maintenance & troublehooting of:
Highly pick and placing machinery based on SCADA system (supervisory control and data acquisition system)
DVD-R, CD-R machines (STEAG-GERMANY)
Highly pick and placing machines through WINCC (siemens)(window control centre)
Sputtering machines (Steag). And Unaxis
Member of Six sigma, TPM implementation team.
Notable Credits
Significantly reduced the:
High rate failure of machine cards.
Cycle time of machine to meet completive market.
Played a key role in introducing:
BSR collector system thereby achieving savings worth INR 25 Lacs per/m.
My line machine concept to smoothen the predictive maintenance.
Accredited with Best Employee of the month award for installing Install the yushin robot in jsw moulding independently.
Received Six Sigma Yellow Belt.
Actively involve in:
Managing team building & development Quality System.
Ensuring adherence to ISO, 9001/9002, 14001, OHSAS system adherence.

Service Engineer
December 1995 to July 2001
Worked with Batten Feld India Ltd. Delhi - a 100% owned Subsidiary of Batten feld Gmbh Germany one of the largest OEM of Injection Moulding M/C 30 T to 1650 T.
Responsibilities and achievements:
Looking after Installation, commissioning and servicing of Injection moulding M/C independently and reporting directly to service Manager. Also providing Technical solutions & support to kill repeated Problems.
Successfully installed and commissioned Northern Indias first Hi-tech Nitrogen gas injection moulding Unit (Batten Feld).

Maintenance Engineer
August 1993 to November 1995.
Worked withTelemechanique & Control India Ltd. Noida (U.P.) , Manufacture of contactors, Over load relay, Pneumatic Timers etc. in technical Known how from France.
Responsibilities and achievements:
Looking after the B/D, Preventive maintenance of Plant and Machinery and reporting directly to Maintenance Manager.

Computer knowledge :
Operating system : work comfortably on window 98, window ME, Window XP & Window 2000
Pro.
Software Known : Working comfortably on M.S. office (M.S. Word, M.S. Excel ) and internet
Explorer

Job Training:
Attended the Two weeks training of maintenance, trouble shooting & Process on (all electric) Plastic injection moulding M/C at Japan Steel works, JAPAN.

Attended the training of trouble shooting, maintenance & Process on Netstal Disk-jet Hybrid Plastic Injection moulding M/C. Conducted in India by Netstal Machinery, SWITZERLAND.

Attended training of Hydraulic pumps and Valves conducted by Mannesmann Rexroth (India) Ltd. Vatva Ahemdabad.

Attended training of Program of Mitsubishi PLC systems on maintenance.

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