Ref. No. : CA - 16175 - (Maintenance and Service - Mechanical – with 13.5 years in Plastic Industry)

Education

Master of Engineering in Control and Instrumentation Engineering from University Visvesvaraya College of Engineering, Bangalore with 75.25%

Skill Sets

Leading role in Preventive maintenance and departmental auditing.
Maintained proper material handling keeping in mind the 5S standards.
Active Participation in Quality Circles.
Implementation of innovative Kaizens.
Active participation in cost saving projects by implementation of suggestions

Work Experience

Deputy Manager 
Since Aug 2011
Company Profile: Provides products and services in the automotive industry to Indian and global customers.
Job Profile:
Creative bent of mind having knack of contributing innovative ideas with expertise in managing a team in the areas of Preventive Maintenance, Machine Breakdown maintenance, Spare parts planning, Inventory Control and Cost saving in Utility and energy conservation projects.
Certified Internal Auditor for ISO\TS 16949:2009
Functional expertise in handling the operations with key focus on bottom line profitability by ensuring optimal utilization of resources. 
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.

Lecturer in Electrical Dept.
Sept 2010 - July 2011
Company Profile:  Institute of Technology

Network Admin
Sept 2007 – Sept 2008
Company Name: Microland, Bangalore
Company Profile: India’s first Hybrid IT Infrastructure Services provider and a trusted partner to enterprises in their IT-as-a-Service journey. 
Job Profile:


Maintenance Department (Shop floor)
Supervise the maintenance team & manage the entire machine Preventive Maintenance as well as breakdown operations, and make an action plan to prevent further breakdowns.
Utilize latest technologies like PLC & SCADA and reduce the time required for troubleshooting maintenance breakdowns and continual improvements.
Coordinate with Production & Manufacturing engineering Dept. for continuous improvements on the production line, Improve OEE of machine and kaizens.
Coordinate with Quality, production & ME dept. during weekly and monthly operation meetings and take corrective actions on regular breakdown issues.
Plan, Implement & Control the maintenance inventory within the target limit & do saving projects to reduce costs.
Yearly, Quarterly, Monthly & Weekly Preventive Maintenance activities and improvements
Provided solutions and escalated equipment malfunctioning, system faults and network errors – Using root-cause-failure technique, corrective actions, modifications and the replacements and/or new installation
Implementation TPM, Kaizen & 5S activities in the Dept.
Problem analysis & taking corrective preventive action against any failures in Plan.
Programming of MISTUBISHI PLC using MELSEC in GX DEVELOPER and MISTUBISHI Servo drives. 
Hands-on experience in designing, analyzing and fabricating PLC based control systems 
Profound knowledge of Programmable Logic Controllers Programming 
PLC Programming using coils, contacts, timers, counters, relational, control and move functions.
Application Programming like Speed control of DC/ Servo motor etc.
Sound knowledge of ladder logic and logic programming 
In-depth knowledge in Designing and recording of PLC programs 
Excellent PLC and controls documentation skills
Maintenance Department (Documentation and Audit)
Internal Auditor for ISO/TS 16949:2009 Certification.
Basic Knowledge of ISO/TS 16949:2009, ISO 9001:2000(QMS), ISO 14001:2004(EMS), ISO 17001:2007(OHSAS) and TBEM.
Compliance to ISO/TS 16949:2009, ISO 9001:2000(QMS), ISO 14001:2004(EMS), ISO 17001:2007(OHSAS) and TBEM 
Documentation for ISO/TS 16949:2009, ISO 9001, ISO 14001, BSC, 5S, Safety etc. for maintenance Department.
Monthly ORC and departmental performance report presentation with CEO and final action plan to complete the respective tasks.
Responsible for handling various Audits like: OHSAS, ISO, TBEM, TS certifications for maintenance Dept.
Responsible for preparing the trend graphs & reports for all the effectiveness.
Preparing Revenue and capital budget preparation and planning for maintenance dept.

Maintenance Department (Utility section)
Carrying out Preventive Maintenance of DG sets, Compressor, Cranes, forklifts, etc with the PM Team.
Energy saving projects and continuous improvements to create a green environment.
Installation and commissioning of the new machines arrival in the plant and providing necessary utilities required.
Responsible for looking after AMC of various utility machines and clearance before due dates.
Coordination with PPC for ensuring no line stoppages due to any utility resource shortage
Monthly analysis on energy and utility consumption and take corrective actions for reducing costs
Planning & scheduling PM plans and improvements.
Daily monitoring of utility resource consumption and order scheduling on time.


Future Goals

Seeking a position to utilize my skills and abilities to explore myself fully and also to have a professional growth while being resourceful and innovative to the Growth of the Organization

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