• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  420000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Chennai
• Work Experience: 29.4 Year(s)

Education

Diploma in Tool Engineering Institute of tool Engg 1994 (Specialization: Press Tool and Injection Moulds, Jigs and Fixtures Die Casting)
Intermediate Director of technical 1994
*Training*
In-house training implemented ISO 9001, QS 9000. Conduct regular process audits.
Process FMEA 100 Hrs. Program on Statistical Process and Quality Control.
Awareness On Design of Experiments (DOE)
Internal Auditor training for implementing ISO 14001
TS 16949 concepts.
IT Credentials

Skill Sets

Ms Word , Ms Excel

Work Experience

Asst Manager - Production Operations and Process Planning.
Presently working at a leading automotive and engg component manufacturer in South India
Skillful in supervising & directing.
Overall production operations & ensuring accomplishment of pre-set production targets within stipulated time /cost parameters.
Proven track record in implementing cost saving measures, ensuring compliance of
various quality measures and production targets.
Adept at tracking breakdowns & rectifying it for the smooth running of operations.
Skilled at planning & scheduling work, establishing systems, setting goals & standards, identifying & solving problems/ conflicts, making decisions and weighing risks are the strength area.
Strong analytical, problem solving & organizational abilities.

*Core Competencies *
*Production/process Planning*
Overseeing production related tasks including planning, control and trouble shooting.
Setting up production targets and achieving the same within time and cost parameters.
Optimizing man & machine utilization to achieve pre set production targets.
Handling PPAP, Process Flow Chart Analysis, Process Planning & Process
Failure Modes Effects & Analysis (PFMEA), and SPC Quality Control Plans.
Guiding, training and mentoring subordinates for the smooth movement of operations.
Setting up consumable targets and achieving the same.
Conducting PFMEA Study for Process Failure Modes with the Cross Functional Team.
Leading and mentoring the team for the accomplishment of targets.

*Maintenance*
Planning and effecting preventive maintenance schedules of various machineries to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
Trouble Shooting of Component Defects and Moulds as per Quality Requirements.

*Quality Control*
Improving Quality to increase Productivity / Reliability of critical part?s dimension/process.
Establishing quality circles, implement stringent quality control systems to enhance quality of products and reduce rejection level.
Conducting quality audits for adherence to quality standards and system for the smooth working of operations.
Proactively identifying the quality issues of the line and taking measures to Protect the Customer.
Developing and implementing Error Proofing (Poke-Yoke) on critical operations.

*Process Improvement*
Streamlining efforts for process enhancement & improving operational methods.
Conducting research of existing process & accordingly carry out improvement on existing process.
Process designing and developing input / output requirements, process capability through OEE calculations & Study of Theory of Constraints.
Formulating charts for the easy development of equipments.
Implementing cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same
ð Spearheaded a wide range of operations entailing Production, Manufacturing operations & assembly shop operations etc.
ð Key products handled: Plastics - Injection Moulding.
ð Part of the assy team and credited for completing 300 sq. metre with
help of effective plant layout.
ð Steered the reduction of manpower (33%) with help of effective planning and less inventory.
ð Recipient of Best 5s Team Winner Award from our President

Engineer-Production In charge & Process Engineer
Tractrors And Farm Equipment Limited, Bangalore
Oct. 95 to Aug. 05
ð Administered the manufacturing operations of KRAUSS MAFFIE 500T - 3200 T, JSW 110T -910T.
ð Well versed with Machine, Robot Programming and Dry Cycle for smooth functioning.
ð Efficiently implemented Control Charts and SPC Tools.
ð Conversant with GAS moulding techniques.
ð Worked as a TPM Team Leader.
ð Handled successfully TVS item on Stress Cracking Issue ( Approximate cost saving Rs 3,00,000 per month), Thomson item on avoiding the Sink Mark ( Approximate cost saving Rs 1,00,000 per month) and TVS item on Tool Modification ( Approximate cost saving Rs 1,00,000 per month).
ð Gained experience in wide range of PLC - servo controlled closed loop Injection Moulding Machine

Future Goals

Seeking assignments in Manufacturing Operations / Production with a reputed organization