Ref. No. : CA - 12872 - (Maintenance and Service - Mechanical – with 28 years in Plastic Industry)

Education

Diploma In Electrical Engineering from Government Polytechnic, K.R.Pet
Karnataka
Certificate of Competency by Govt. Of Goa, valid up to 33000 volts

Skill Sets

Skills in liasioning with external agencies & Govt. authorities Such as Electricity Department, Legal Metrology department, ETDC etc for ensuring seamless operations.
Proficiency in designing maintenance (Mechanical & Electrical) strategies, procedures and methods diagnosing breakdown problems monitoring and controlling maintenance costs.
Keen understanding of the implementation & documentation formalities for Quality Systems.
Possessing an in depth knowledge of earthing system, protective devices and Industrial Safety.
Ability to work and deliver under pressure of deadlines and in areas that call for cross-functional skills.

Work Experience

Manager - Maintenance and Projects : Since Feb 2007
Manager - Engineering and Projects : May 2000 to Feb 2007
Company Profile: Leading producer of the Permanently Solid Lubricated HDPE Ducts, Fluid Pipe Systems and Conduits, etc
Job Profile:
Heading the Maintenance department, having turnover over 300 Crores.
Overseeing Civil maintenance within the facility, building and equipment painting
Entrusted with the responsibility of setting up of new manufacturing facility of 3 co-extrusion lines including utility like 33 kv substation, transformer installation, designing of SLD, PDB, LDB, chiller specs etc.. in a different location.
Successfully carried out Technical Audit of all installations & prepared audit report, defects / snag lists
Ensured the availability of manuals commissioning / installation / test reports, Single Line Diagrams, Control Wiring diagrams, Inventory list, etc.
Maintained all ISO 9000 & 14000 documents as per requirements.
Overseeing preventive maintenance, troubleshooting, testing and commissioning of High Voltage (33 kV ) equipment’s such as H.T. Multi Pole Structure, Transformers with OLTC ( 1 MVA X 1, 750 kVA X 1 and 2 mVA X 1), 4 no of Siemens Vacuum circuit breakers.
Medium Voltage Panels, Motor Control Cubicles, Diesel Generators, Heavy-duty DC & AC poly phase motors, Servo Controlled Stabilizers & Air circuit breakers.
Split Phase A/c, Screw type Air Compressors, Vacuum pumps, Water Circulating systems, Pumps, Pneumatics and Hydraulic systems, Ovens etc.

Handled Preventive Maintenance:
3 x 750 kva DG sets, 1 X 600 kVA DG set, 4 x 85 TR, 1 X 95 tr and 1 x 115 TR Kirloskar Macquay chillers, 1 x 40 TR Premier chiller, 6 x 100 ton & 1x 40 ton cooling towers.
2 x 250 KVA and 2 X 400 kva Merlin Gerin UPS systems.
4 x 300 KVA Liebert U P S systems.
Spearheaded operations for managing
Operation and Maintenance of the Substation and analyzing its data.
Erection and maintenance of Power distribution and factory lighting.
Maintenance of various fire extinguishers and hydrant system, Aluminum doors, windows and false ceilings
Installation and maintenance of Variable frequency drives of various capacities
Liasioned with Government officials such as Electricity Department, EDC etc.
Pivotal in maintaining Safety Standards in the factory.
Instrumental in handling Commissioning of 7 new co-extrusion lines with associated utilities like new utility building, UPS systems of 4 X 300 kva, 2 X 400 kva, transformers, DG sets, control panels, capacitor panels, chillers, cooling towers etc.
Maintenance of Ten co-extrusion lines of Davis Standard US make with all associated equipments.
Pivotal in managing Commissioning and maintenance of Up to 400 mm diameter water pipe production down stream equipments from Kabra Extrusion Technik
Twin screw extruder of Windsor make with associated equipments.
Gravimetric blenders, PLC controlled vacuum loading systems, PLC controlled Co-ex control system, Haul-offs, coilers etc.
Raw material dryers of 400 kg capacity 9 nos.
Accountable for Preventive and breakdown maintenance of
Material handling equipments like, Godrej forklifts of 2 ton, 3 ton diesel and 2 ton electric, 1 ton electric stacker of Maini.
Reliance electric make DC drives and motors of capacity from 5 hp to 200 hp.
Received various awards like
Best Manager of the year 2000
Outstanding performer of the year 2001
Outstanding performer of the year 2002
Won the internal competition for jointing technique for pin-point
(special product).
Received appreciation letter & monetary awards from the Managing Director for FY 2005.
Instrumental in reducing consumption of electricity by 15% by adopting new methods.
Distinction of achieving ISO 9001 2000 and 14001
Visited
Indonesia for machine inspection and to incorporate new developments and operational methods
UK for selecting and bringing second hand machine from UK plant.
Spain for selecting and bringing second hand machine from Spain plant
China for inspection and clearing of new two production lines.

Senior Engineer - Shift Incharge
Jull 1997 to May 2000
Company Profile: Manufacturer of Packaging Bottles & Jars, Cosmetics Laminated Tubes, Lami Tubes, Laminated Tubes & Packaging Tubes
Job Profile:
Successfully handled total shift operations.
Spearheaded operations for managing the Operation and maintenance of Sub station and its associated equipments including 33 kV, 2 MVA AVR & 33 kV / 433 Volts 2 MVA Transformer with 33 kV VCB along with control panels.
3 X 625 KVA Gensets with synchronizing & AMF control.
Utilities like HVAC plant, De-humidifier, chillers, air drier, compressors, cooling tower, fire pumps, diesel pumps, chilled water pumps, etc.
B&R PLC controlled 2 X 140 T injection molding machines & 5 X 140 Ton Nissei injection-molding machines. Flexograffic high speed Klockner Moeller Plc controlled printing machine, 5 high speed Siemens Simatic S5 PLC controlled tube making machines, Plate making machine with Omron Plc.

Senior Engineer - Maintenance
Dec 1994 to Jun 1997
Polyset Plastics ltd., GOA
Job Profile:
Efficiently supervised the entire electrical work and civil work of the entire project.
Coordinated with Electrical and civil consultants in all stages.
Liasioned with the concerned authorities for mandatory approvals.
Involved in the execution of water line, airline, foundations for machines, etc.
Supervised entire Polyset Plastics Ltd. project including commissioning of 11 injection molding machines from 80 ton to 1100 ton capacity.
Holds the distinction of handling Operation, maintenance and trouble shooting of 11 Injection Moulding machines of different capacity ranging from 80 tons to 1100 tons & all associated equipments.
Injection molding machines of Niigata, Windsor, Arburg of Germany & Remu of Italy.
1000 KVA Transformer with Crompton O L T C & 2 x 500 KVA DG sets with synchronizing panel.
Chillers of capacity 3 to 20 T., Cooling towers, Hopper loaders, Dryers, Planetary Mixers, Granulators, Air compressors, Water pumps etc.,
Pivotal in preparing and maintaining daily maintenance reports, preventive maintenance records and breakdown reports.

Assistant Engineer - Maintenance
Sep 1992 to Dec 1994
Crompton Greaves Limited
Job Profile:
Involved in the operations, maintenance & troubleshooting of
Sub station and its associated equipments including 33kV / 433 V, 500KVA Transformer & 250 KVA Kirlosker Cummins DG set.
Imported machines like, 60 KW De-Humidifier, Automatic cell filling machine, Ultrasonic welding machine, Tig welding machine, Spot welding machines, Diaphragm pump, etc.
Indian machines like, High speed mixers, Vacuum pumps, Tunnel oven with Eddy current drive controlled conveyor, Ovens, 15 & 40 KVA spot welding machines, Screw compressor, etc.
Distinction of modifying various machines in order to improve productivity without compromising on quality.
Efficiently assisted
Quality department in designing and fabricating of test equipments, jigs and fixtures etc.
R & D in Designing & Fabricating of new battery assemblies, P C Bs, Test fixtures, etc.
Distinction of maintaining all preventive and breakdown maintenance records & preparing breakdown reports are required for ISO 9000.

Technical Assistant
Jun 1990 to Sep 1992
Electro Techniques Bangalore

Trainings Attended:
Cummins Diesel Genset maintenance by C D S S Pune
Breaker maintenance for Engineers in L & T Pune
Efficient energy management conducted by CII energy management cell.
Project Management by National Institute of Industrial Engineering ( NITIE)
Safety & Accident investigation programme conducted by Courtaulds U K
“Permit issuer training by Courtaulds” (permit to work - procedures)
TPM awareness programme conducted by CII
Effective earthing system conducted by L & T
Legal Requirements of ISO 14000 conducted by UL

Future Goals

Seeking assignments to head Maintenance / Engineering, Project Management, commissioning, Installation/Maintenance, Contracts Management etc in your organization

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