Ref. No. : CA - 15150 - (Maintenance and Service - Mechanical – with 32.8 years in Plastic Industry)

Education

M.Tech (Industrial Engineering & Management) from College of Engineering & Technology, Bhubaneswar in 2012

Bachelor of Engineering (B.E) (Mechanical Engineering), from Regional Engineering College (NIT), Rourkela, India, in 1991with 63%

Diploma in Mechanical Engineering, from Jharsuguda Engineering School, Jharsuguda, Odisha, in 1987 with 61%

High School Certificate Examination, from ISPAT High School, Purunapani in 1982 with 78%

Computer Proficiency: Microsoft Office, Windows and Internet Applications

Skill Sets

Operation & Maintenance
Planning & Scheduling
Resources Management
Quality Management
Safety Management
Cross Functional Coordination
Troubleshooting
Training & Development
Team Management
Installation & Commissioning
Project Execution
Plant Operations
Hydraulic Design & Maintenance
Sap & Cmms system

Work Experience

Plant Manager
Since Sep 2015
Company Profile: Leading industrial gases company in India
Job Profile:
Operation & maintenance cost reduction and streamlining the production process using various management tools.
Dealing with hydraulic repair / services and hydraulic machine manufacturing and Successfully Resolving Critical Problem Areas And Assist With Activities To Resolve Any Unexpected Technical Difficulties And Other Problems That May Arise At Any Time.
Scheduling/implementing of maintenance strategy / systems to achieve the same by using best engineering practices, maintenance strategies, etc.
Conducting root cause analysis on equipment failures and apply performance test results and predictive maintenance results to accurately provide equipment health status to eliminate unplanned equipment failures.
Monitoring quality systems & compliance with preset standards, troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments & machinery. Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.
Conceptualizing and implementing modifications for optimizing resource utilization and maximizing productivity and adapts automated systems for streamlining operations.
Framing/ implementing strategies for various processes to streamline the operations. Minimize performance bottlenecks and delays for achieving high productivity with optimization of production.
Carrying out Material Handling Equipments, Hydraulic / Pneumatics Components And Circuits
Implementing 5-S, Monitor Day Today Plant Function. Involved in Spare parts Planning, Manpower Planning. New Project Handling, Lubrication Management, Technical Guidance Providing To the Subordinates.
Taking Stringent Quality Measures Including Preparation / Maintaining Necessary Documents As Well As Ensuring Compliance With Standards
Developing and maintaining healthy and cooperative working environment within organization by assisting and coordinating with others time to time to ensure smooth flow of business operations.

Senior Manger
Jun 13 – Sep 14
Company Profile: Manufacturer and exporter of open and closed die steel forgings for Railways, Automobile, Defence, Mining and Gener

Assistant Professor
Aug 09 – May 13
Company Name: Engineering College Gita

Manager
Aug 09 – May 13
Company Name: Truptii Motor

Manager (Project & Maintenance)
Nov 07 – Jul 09
Company Name: Rucha Engineers Pvt Limited, Tata Motor Ltd Project- Singur

COO
Sep 03 – Oct 07
Company Name: Sahoo Hydraulic Repairing & Services
Company Profile:
Job Profile:

Assistant Manager (Press & Fabrication)
Jan 96 – Aug 03
Company Name: Bajaj Auto Limited

Assistant Manager
Aug 91 – Dec 95
Company Name: Orissa Industries Limited

Projects Executed
Hydraulic Hybrid Actuator (Patent To Be Applied)
Low Cost/Zero Maintenance 200t Hydraulic Press Manufacturing (Yoshika Industry)
Single Manifold Design For Automation In Centerless Grinding M/C (Duro Valve)
Fine Tuning Of Bumping/Degasing In Rubber Moulding M/C (Varroc Engg)
Auto-Drilling In Conventional Lathe M/C
Energy Saving In Milling Machine Hydraulic Table Feed
4 Nos Bakelite Press Operation At Any Moment From Single Pump
Synchronization Of Motion In Pipe Slitting Operation (Jain Irrigation)
Low Cost Hydraulic Testbench (Orind & Bajaj Auto Ltd)
Computer Managed Maintenance System Implementation, Kaizen & Quality Circle Implementation
360 Degree Rotary Motion Transmission (Patent To Be Applied)

Significant Highlights
Achieved Zero Stock For Non-Moving Item At RKFL
Managed Production Without Use Of Generator
Played pivotal role in CMMS Implementation At Orind
Achieved MTBF & MTTR Improvement At Bajaj Auto Limited
Imported Substitution At Orind / Bajaj Auto Limited / Linde
Handled Spare parts Standardization At Orind / Bajaj Auto Limited / REPL
Achieved Highest Production At Truptii Motors
Streamlined Manufacturing System ( At Bajaj Auto Ltd , Aurangabad)
Implemented FIFO method and Loto System At Linde India Ltd
Used Low Height Hydraulic Jack At SHRC / RKFL
Used Hydraulic Torque Wrench For Maintenance and Standard Portable Tools / Welding Machine at RKFL / SHRC / LINDE

Profile
Technically competent professional, with significant experience acquired over 23 years in diverse areas encompassing Operation & Maintenance, Quality & Continuous Improvement & Shift Management across Automobile, Cement, Rubber, Plastic, Forging, Gas industries. Possess teaching experience in Engineering College GITA at Bhubaneswar
Hands on Experience in Handling Operations / Maintenance of a Wide Spectrum of Equipments and Components. Adequate understanding in the areas of Quality Management System, Occupational Health & Safety Standards and application of ISO, TPM, TQM, Kaizen, 5S etc. Knowledge Of All Type Bearing And Its Utilisation
Demonstrated capability in implementing preventive, planned and predictive maintenance to maximize uptime of equipments and installations and adept at implementing quality systems and procedures to ensure strict adherence to quality parameters. Core strengths in Maintenance, designing & implementing quality control systems & procedures.
Thorough professional, with high caliber, work orientation and ability to handle multiple functions and activities in a high pressure environment due to inherent ability to identify and prioritize tasks at hand. Result driven and focused with immaculate work habits, man-management, time management and leadership skills.
Computer literate.
Strong leadership traits with the ability to coordinate with different people at one time under difficult situations and bring out the best in others while creating a healthy and friendly work environment, thus enhancing operational efficiency and optimizing resource utilization.

Future Goals

Seeking assignments with growth-oriented organization in the domain of Operation & maintenance / Production / Project etc. across the Manufacturing / Automobile industry

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