Ref. No. : CA - 15507 - (Maintenance and Service - Mechanical – with 21.7 years in Plastic Industry)

Education

Diploma in Industrial Electronics, Year 2002.

S.S.C. in Year 1998

Skill Sets

Computer Proficiency: PLC, MS-Office, ERP Microsoft Dynamics Navision.

Work Experience

Deputy Manager Operations
Since April 2009
Company Profile: A world leader in manufacturing of Geared & Gearless Traction machines, Safety Components & Accessories for Elevator. The company is having its presence in India since October 2008 & supplying to all major elevator companies in India as well as across globe
Job Profile:
Planning, organizing, formulating, directing and controlling the operations activities to achieve desired level of output in terms of productivity, quality and unit costs.
Work Profile:
Preventive maintenance of HMC, VTL and all conventional machines.
Managing and planning of manpower and resources, Maximization of monthly Production and achievement of production target on time.
Materials planning and follow-ups as per sales plan.
Achieve production targets as per sales plan.
Analysis actual sales vs forecast and actual production. 
Optimizing cycle time of process to increase productivity.
Techno commercial procurement of assets.
Preparing annual budget for Operations and getting it approved from Italian management.
Certified Internal auditor for ISO 9001-2008
Internal auditor for 5S
Team leader to fault analysis of after sales machine
Taking care of critical after sales issues
Managing and reviewing of Maintenance of machines which includes preventive maintenance
Uptime monitoring of machines.
Down time analysis with the help of history cards.
Maintain IT infrastructure.
Maintenance of EPABX system
Implementation & Operation of ERP System 
Prepare machines layout for setup.
Installation and commissioning of machines required for production.
Installation and commissioning of utility equipment’s.
Inventory management

Green Field Project Exposure:
Land development of about 200000 Sq. ft.
Construction project of factory about 40000 Sq. ft.
Installation of all utilities such as Metering Kiosk, Load break switch, Transformer, L.T Panel, Automatic Power Factor Correction Panel, Diesel Generator, 
Compressor Ring main unit, Hydrant Fire Fighting System, Sprinkler & fire hydrant system, Package Air Conditioning for shop floor, VRV for Office, Remote operated sectional doors, Remote operated cantilever sliding security gates, Dock levelers, Forklifts
Involved in all activities of Interior work
Installation and commissioning is all IT infrastructure
Installation and commissioning of CCTV
Procurement of assets required in project
Installation and commissioning of Heller Make HMC.
Installation and commissioning of Doosan Make VTL

Special Achievements
Rewarded for Good Team motivation for highest productivity
Rewarded as EMPLOYEE OF THE YEAR
Rewarded as Employee Excellence Award in 2013

Maintenance Engineer
November 2008 To April 2009
Company Name: Kimberly Clark Lever Pvt. Ltd
Company Profile: A trader of Child & Baby Care Products, Baby Diaper Bag, Diaper, Disposable Baby Diapers & Kids Diaper
Job Profile: 
Achieving production targets by minimizing breakdown of production machines. 
Leading team of five persons to maintain all utility equipments i.e. Plant AC Chiller plants, Water softening plant, Firefighting system, cooling tower & Material handling equipment
Leading 35 persons to handle Reclaim of waste material with optimum manpower
Team leader 5S
Taking care of upcoming project of new production line

Green Field Project Exposure:
Supervision for the construction and interior of new shop floor of 6000 sq.ft.
Installation and commissioning of Air conditioning Chiller plant.
Installation and commissioning of firefighting system.
Installation and commissioning of Air Compressors and Dryers.

Member Maintenance and Plant Engineering 
March 2006 To October 2008
Company Name: Emitec Emissions Controls Technologies India Pvt. Ltd
Company Profile: World’s leading designers, manufacturers & marketers of emission control products called “Metallit” (Metallic substrate for catalytic converter).
Job Profile:
Planning and achieving production targets with production manager.
Optimizing cycle time of process to increase productivity.
Team leader 5S.
Internal auditor for ISO 9001-2008.
To attain preventive and breakdown maintenance of production machines.
To prepare the PM schedule & checklist of production machines on the.
To plan and perform total activities for machine shifting and installation.
To prepare the PM schedule & checklist of Utility equipment such as vaccum pumps, compressors, switch gears, Generators, firefighting system, cooling tower, etc.
To attain preventive maintenance of HAVC.
Online maintenance of critical machines like Brazing Oven.
Maintenance of Vacuum pumps, chillers and cooling tower.
Spares parts management
To maintain history cards, MBR, calibration records, service reports, monthly PM records.
Implement the kaizen for continuous improvement & Maintain 5S.


Skills:
To attain preventive and breakdown maintenance of different utilities like air compressor, pumps, HVAC, cooling tower, chiller, material handling devices, water softening plant, switch gears, starters, D.G. set, firefighting system.
To prepare preventive maintenance plan for different machines
Awareness of TPM.
Exposure with the advanced management techniques like KAIZEN, Kanban, 5S and OHSAS.

Achievements in Emitec Emission Control Technologies Pvt. Ltd:
Rewarded as Employee Of The Year-2007.
Best Kaizen Award for Reduce breakdown time.
Best Kaizen Award for increasing Productive of Machine. 
    
Star Engineers
Position: Electronic Tester in Quality dept.
Duration: 08-03-2003 to 11-09-2003

TATA Motors, Pimpri, Pune
Position: Electrical panel wiring and installation. 
Duration: 21-09-2003 to 17-04-2004
20-12-2004 to 17-07-2005

Training Undertaken:
Production, Assembly & testing of Elevator traction machines in Modena, Italy. 
Certification of ISO 9001-2008 by TUV SUD
5S Training, Kanban, TPM awareness, EMS and OHAS, Problem Solving Technics

Future Goals

Attain a challenging position in a leading organization, which affords me opportunities to continuously learn, develop new prospective and definitely prove myself to be an asset to the organization. I am committed to excellence & to prove my abilities to learn & grow with the firm.

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