Ref. No. : CA - 19388 - (Maintenance and Service - Mechanical – with 23.5 years in Plastic Industry)

Education

MBA (Operations) 

Diploma In Electrical Engineering From Walchand College of Engineering, Sangli in 1999

Skill Sets

Worked on the Machines like SPM, GPM, CNC,PLC, Pressure Di casting shop, Welding shop, Injection Molding ,Mixing Mill, Paint Shop ,Assembly shop, Transformer, Generator, Compressor.

Work Experience

Dy.Manager Maintenance (HOD)
Since Aug 2016
Company Profile: Leading manufacturer of plastics automotive components

Ass. Manager - Projects
Oct 2011 to Aug 2016
Company Profile: Indian Multinational company producing chassis, Tubes products for Automobile companies like Mahindra, GM, Ford, Daimaler, TATA Motors.
Job Profile: 
Successfully completed the Green Field Project of KLT Automotive Plant Chennai  in the Daimler Commercial Vehicle  premises.
Over all responsible for Project all the Activities. Selection  of Electrical Utility &  Equipment
Co-ordination between consultant contractors, and Suppliers. Close Monitoring of Contractor Work with view of Safety , Quality checks Measurement of Work , Bill certifications. Designing Cost effective Process Control System.

Responsibilities:
Preparation of Specification and Tender,Preparation of working drawings like SLD, Lighting, and Earthing
Vendor Visits & Site visit for inspection,Quality Assurance for Contractors work at site
Co-ordination with other design consultants,Co-ordination with Architects, Suppliers & Contractors 
Documentation,Installation & Commissioning
Electrical work monitoring ,Electrical Distribution Design,Overall Service Co-ordination
Finalization of Scheme of Distribution,Estimating, Costing & Tendering
Electrical rates comparison & recommendations, Electrical items procurement 
Achievements:
Installation and commissioning of 5 MVA Electrical Sub-station 2500 KVA x 2 nos Transformers, 33 KV HT Switch yard, HT/LT Panels,400 Amp Bus Duct  Installations & commission work done.
Total Connected Load 6000 KW.  
A 5000 Ton Press shop, Paint Shop, Assembly shop, Over Head  Cranes installation and commissioning work done.

Maintenance In charge
Sept 2008 to Oct 2011
Company Name: Behr Hella Thermocontrol India Pvt Ltd.
Company Profile: A German Multinational Company producing climate controls for CAR segments for Mahindra, GM. Worked as a Maintenance In charge for Production, Global Testing, and Design center.
Job Profile: 
Preventive and breakdown maintenance of Production, Testing and Utility machines. 
Maintenance Planning and implementation. Production Machines like Assembly stations, End of line machines, Globel Testing  machines like Environment Chambers, Endurance test, Force measurement Test Machines, 
Utility like 500 KVA 22KV Transformer,320+200 KVA DG set,DG Synchronizing Panel, HT /LT Switch yard ,Air Compressor, Online UPS, AC
TS, ISO ,  EMS activities, monitoring and measurements , meet departmental standards.
Maintenance Department Budget planning and implementation.
Achievements:
Factory Expansion work.
10000 Sq ft Area Plant Expansion work for Globe Testing Service and production with modern amenities, AC, Structure .
Electrical Additional Load Sanctions, Upgrade Electrical Equipment  to meet additional Load.

Sr.Engineer Maintenance
April 2006 to Aug 2008
Company Name: Gabriel India Ltd 
Company Profile: Producing Shox absorber for 2 and 4 wheelers. Mainly for Maruti, Tata, GM
Job Profile:
Preventive and Breakdown Maintenance of various production machines , Induction Hardening and CNC Machining (Fanuc Control), Grinding ,Projection Welding , Seam Welding, Co2 Welding Shop.Paint shop, Conveyor, Boiler,DM Water Plant.Assly. Shop robotic machines, PLCBased Machies,Damping or Resistance checking machines,oil and Gas filling machines ,Torque Controller based Machines.
In Utility Air Compressors, Transformers, DG Set
Achievements:
Reducing Machine down Time by implementing MMI Message writing as service  warning, Alarms, Easy fault finding, Indications., Special Budget for spares. Training to maintenance technicians.
1010 KVA DG set, 1000 KVA Transformer , 33 KV Switch yard structure , SF6 Circuit breaker                 
Installation & commissioning work done as per plant expansion requirement
30 KW VFD Installed for pump Operation for 23% energy saving
Imported OLD French Induction Hardening ( MOSFET & Oscillator Valve type)
Installation & commissioning work done
On Weld proof Test machine total conversion of Relay based control to MESSUNG PLC based control panel, total PLC programming, Hardware Panel Design and implementation.
Many Error proofing , POKAYOKE done to minimize Customer Complaints

Engineer Maintenance
Dec 2003 to March 2006
Company Name: Keihin Fie Pvt  Ltd.
Company Profile: Producing Carburetors   for  Two wheelers. Mainly for Hero Honda, HONDA,Bajaj Auto Ltd.
Job Profile:
Preventive and Breakdown Maintenance of various production machines in Toshiba Make Aluminum, Zn Pressure Die casting Machines.,Shot Blasting Machines,Burners.,get cutting machines.
Machine shop PLC based machines ,Body comp,Assly shop, P Test, Machines
In Utility Air Compressors,Transformers,DG Set
Spare Parts management, Worked as Maintenance Store In charge.
Achievements:
Reducing Breakdown percentage in Assly shop machine from 2.3 % to 1.1 % by proactive maintenance, manpower planning and improved preventive maintenance. Many error proofing  modifications, 
Maintenance Spare Parts Availability improved, Optimum use of spares.
In die casting shop, on gate cutting  machine total conversion of Relay based control to MESSUNG PLC based control panel, total PLC programming,Hardware Panel Design.to reduce repetitive breakdown 
Many Error proofing , POKAYOKE done to minimize Customer Complaints

Engineer Maintenance
Feb 2000 to Dec 2003
Company Name: Kinetic Engineering  Ltd.
Company Profile: It was a 800 Crore OEM  Company producing  Two wheelers. Mainly K4 100, K4 80,Kinetic Honda.
Job Profile:
Preventive and Breakdown Maintenance of various production machines in Machine shop Drilling Tapping,Milling,Boaring,,Shot Blasting Machines CNC Shop- HMC, VMC,FANUC Control machines Paint shop ,Powder coating, pretreatment plant Engine Assly, Engine Testing, Vehicle Assly Vehicle Testing Machines.
Spare Parts data collection, procurement of spares.
Achievements:
Reducing Breakdown percentage in Assly shop machine by ,  improved preventive maintenance.
Fitted Energy Efficient Tube lights in Paint booth for better performance.
Improving Maintenance practices by putting Electrical Drawing,Mechanical Drawing,at proper place, Machine Home condition data marking to reduce down time

Break-down Maintenance 
Analysis of break-down trend and feed-back to maintenance member for break-down reduction.
Verification of break-down analysis and counter-measure taken.
Timely feed-back and technical support to solve critical break-downs, repeated break-downs
Co-ordination with external agency to attend break-downs on special machines.(DG sets, UPS.etc)
Preventive /Predictive Maintenance 
To prepare preventive maintenance plan for every machine for efficient operation.
To modify the preventive maintenance plan after break-down analysis.
Assuring availability of resources for preventive maintenance activity
Guide, motivate and demonstrate the maintenance members and workmen for improving the preventive maintenance activity.
Interact with the vendor for timely completion of preventive maintenance activities for the AMC.

TPM Activities 
Working as PM Chairman ,Take over all responsibility of TPM activities in Maintenance 
Interact with production ( Cell owner, production head) to promote autonomous maintenance. Support To JH.
Make available all the resources to the maintenance member for timely completion of action points.
Guide the maintenance member for critical issues
Spare Part Management 
Planning for procurement of spares as required for preventive maintenance and break-down maintenance.
Follow-up and co-ordinate with Purchase department & Spare Inventory control.
Follow-up and co-ordination with vendors for local development of imported parts.
Review daily issues from stores for effective use of spares
Review of Min-max list with purchase to reduce inventory and verities of spares.

Cost Management 
Prepare annual budget for maintenance department.
Monitor the budget against the expenditure.
Monitor and ensure all type of energy reconciliation (Electricity, Diesel, Air, water, etc..)
Plan and do reduction in spare parts cost and spare part consumption.
Implement energy saving project in his area.
Reduce sub-contractor cost by transfer of AMC to in-house preventive maintenance or vice-versa
Planning & Information Management 
Guide maintenance member for effective planning of work-men as per priority list.
Review with Maintenance member for effective utilization of man hours.
Control all the information regarding maintenance activities (break-down trends, MTTR, MTBF, preventive /predictive maintenance status, preventive maintenance effectiveness, cost trends, energy trends, etc..)
Give feed-back to all regarding overall performance of maintenance as well as area of strengths and weaknesses.

Future Goals

Growth

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