• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.3 Year(s)

Education

Diploma in Electrical Engineering From Govt. Polytechnic Jalgaon, in 1998

Skill Sets

Experience in maintenance of Plastic Processing machines (Injection Moulding) & project management, production operations.
Well versed with mechanical, hydraulic, ISO and TS procedures.
Experience of working on Latest Technology Gas Injection Moulding System of Cinpress, PEP (Plastic Expulsion Process)
Distinction of improving the overall ratings (Quality & Delivery) of the suppliers through process approach. & PDCA Cycle Approach, 5Why Analysis.
Comprehensive understanding of the industry dynamics enhanced understanding of customer support skills. An effective communicator with strong analytical, problem solving & organizational abilities.

Work Experience

Manager - Maintenance Department.
Since Aug 2017
Company Profile: Manufacturer of precision engineering plastic molded components.

Deputy Manager - Maintenance
Dec 2010 to June 2017
Job Profile :
Handled the new project “Vaccume forming and laser scoring on interior part of vehicle programme W201”. & Establishing its production facility at Pune
New Injection Molding Machine installation for higher tonnage 2800 T, 1800 T.
Plant level purchase activity with first stage approval for purchase order
Express feeder project for continuous electrical supply.
Handling breakdown and preventive maintenance of molding machines & utilities.
Prepared for spares required for molding machine and auxiliary equipment's.
Maintenance of electrical /electronic / mechanical / hydraulic control machines.
Maintenance of assembly machines (Automatic).
Troubleshooting and maintenance of Branson vibration welding machine, laser scoring, Kuka robotics, vac forming machines and hot air cold stake machines.

Member Level-V - Maintenance Depth
Oct 2006 to Dec 2010
Company Name : Minda Valeo Security Systems Pvt. Ltd.
Job Profile :
Handled the new project “Manufacturing the Plastic Door handles for Automobile by Gas Assist Injection Moulding Process”. & Establishing its production facility at Pune
Instrumental in handling new product “Gripper handle, Bracket, Cap” for Telco, M&M.
Conducted feasibility of the Gas Injection Equipment with Plastic Expulsion Process (PEP).
Played a key role in New Injection Moulding Machine installation & Up gradation of old existing Machines for gas interface
Handling breakdown and preventive maintenance of moulding machines & utilities.
Prepared for spares required for moulding machine and auxiliary equipment's. (Working with ERP System)
Maintenance of electrical /electronic / mechanical / hydraulic control machines.
Maintenance of assembly machines (Automatic).
Troubleshooting and maintenance of paint shop (Gas Fired)
PLC Controlled machines troubleshooting.
As per plan carried out daily / weekly / monthly / yearly preventive maintenance.
Installation and commissioning of plant machineries.
Breakdown analysis and corrective action.
Monitoring stock and critical spare to avoid breakdown and follow up with vendors for spares.
Implemented express feeder 22 KV project for industrial line in. (Duration Oct 2016 To April 2017)

Engineer - Maintenance
Jun 1999 to Sep 2006
Company Name: Hi-Tech Plast Limited.
Job Profile :
Efficiently implemented
5S.
TPM & Kaizen Committee activities.
Involved in the installation & commissioning of Injection Molding Machines.
Managed preventive and breakdown maintenance of machinery / individual working in shifts Pivotal in managing SPM post forming machine maintenance which is specially designed for folding operation of Bocan container which contains Siemens PLC.

Engineer – Maintenance
Apr 1998 to Mar 1999
Company Name : Commenced career with Aaresen Plastics.

Training / course Attended
3 days training course on Basics of Hydraulics from Yuken India Ltd at Mumbai.
6 days Industrial Automation Training course from The Instrumentation System & Automation Society Affiliated Automation &Control System Division Bhosari Pune Which Includes extension training on PLC of Allen Bradly, Siemens, Mitsubishi, Messung, MMI, SCADA, Drives & IES Standard Programming
2 days training on “Managing Energy Efficiencies in Industries” from Technocrats Academy Of Automation & Control (TAACT) From Nasik at Yashada Baner Road, Pune
2 days training on “Energy Efficiency Opportunities & Best Practices” from TUV SUD South Asia At Hotel Pride, Shivaji Nagar Pune.
3 Days Basic Training for KUKA Robotics.

Knowledge Purview
Machines handled
Injection Moulding Machines, toggle type, ram type from 100T to 2800T Like – Mafatlal, Ferromatic millacron, L&T, WINDSOR-FR, Multiplas (Cheng Hong Machinery Co.), Asian Plastics, Haitian, JSW, Hwa Chin, Negribossi.
Inter Facing of Gas Assisted Injection Unit with Gas Injection Moulding Machine
Hot runner system like Yudo, Synventive, Mold Master, Mold Tip etc.
Air compressor screw types Atlas copco make GA30 & GA22 (87 & 137 CFM resp.)/Ingersoll rand (XF40 – 200 CFM, UP5 – 96CFM, Unigy – 60CFM) / Kaiser (ASK 35, 125 CFM)
Post Forming Machine (SPM for folding operation of Bocans)
AC chilling plant (40TR)
Electrically operated crane (5to 40T capacity)
Dry offset and screen printing machines.
Key bitting and Tip milling machine (SPM for 2 & 4 wheeler keys)
Ultrasonic vibration welding machine. (Branson Make)
Nitrogen gas compressor, mould temp. Controller, dehumidifier, etc.
Automatic assembly machines.
Paint Shop (Gas fired)
PLC controlled machines.
Diesel generator, water chiller, cooling tower, AHU.
Kuka Robotics and Prasad robotics for pick and place on molding machines.

Core Competencies
Project Planning & Management
Handled project activities involving working out various requirements with respect to utilities, machines, manpower & monitoring overall project operations for ensuring timely completion.
Ensuring that the site operations are carried out smoothly with erection, commissioning & procurement operations.
Developing financial projections, preparing budgets and performing extensive project costing.
Managing resources to perform project activities in cost effective manner.
Dealing with statutory bodies for compliance of requirements.

Process Management
Monitoring maintenance schedules for accomplishment of productivity targets.
Preparing a detailed availability & cost analysis of each machine and accordingly deploying the same for production operations.
Identify scope for executing cost / energy saving techniques & modifications to achieve substantial reduction in O&M (Overhead & Manufacturing) expenditures and work within the budget.
Scheduling & controlling the procurement plans of machineries & spare parts, ensuring seamless service delivery.

Maintenance Operations
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/ breakdowns and take steps to rectify the equipment's through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Imparting continuous on job training to the subordinates to enhance their operational efficiencies.
Machines basic data monitoring for CBM (Condition based monitoring and actions)
Critical spares part matrix and spare preservation plan and scheduling.

Future Goals

Seeking managerial assignments in Maintenance (Injection Moulding) / Project Management (Erection & Commissioning) with a reputed manufacturing set up.