Ref. No. : CA - 15532 - (Maintenance and Service - Mechanical – with 28.8 years in Plastic Industry)

Education

B.E. (Electronics) with 68.88%

Skill Sets

Experience in maintenance, project, purchase & plant manager in various company of polymer compounding, Rubber, Polyester films, Paper, Electrical Control panel manufacturing industries

Operating System : -  MS Dos, Windows 2000/NT/98/95, Orcad, ERP, ORION
Networking :-  LAN 3.12
Tools :-  Office-2000 (MS-Word, MS-Excel, Power Point ) 
Hardware: - Installation of CPU, DRAM Module, Expansion Card, Power Supply

Work Experience

Manager (Maintenance and Project with Technical Support)
Since Jan 2016
Company Profile : Is an ISO 9001:2008, certified
company. Manufacturer of white, filler, color Master batch etc
Job Profile:
Co ordinate Production, Purchase, Stores, QA & Maintenance of a Auto-motion process plant using auto convening Mixing, Extrusion & auto packing line for manufacturing of Master batch

Manager (Maintenance and Project, Purchase with Technical Support)
July 2010 to Jan 2016
Company Profile: Is an ISO 14001, TS 16949, and Ohsas 18001 certified company, Manufacturer of Thermoplastic Elastomeric, Thermoplastic Polyolefin, Engineering Plastics etc
Job Profile:
Plant Maintenance, Project activity from planning, selection of  machines, negotiation of cost, installation of machinery & final set up the machines up to require product  as per requirement, Purchase spares & develop the vendor for spares  to reduce cost & delivery period, Co ordinate Production,  Purchase, Stores, QA & Maintenance of a Auto-motion process plant using Mixing & Extrusion line 

Assistant Manager – Electrical & Electronics (Maintenance and Technical Support)
Mar 2008 to Jun 2010
Company Profile: Garware Polyester Ltd.
Company Profile: Is an ISO 9001:2000 Company, is Metalizing and Coating on polyester films 
Job Profile:
Maintenance of continues process plant having two Metalize Line, five Coating Line With Various Slitter M/c.

Sr. Executive, Manager Grade
(Project Maintenance and Technical Support)
Aug 2006 to Mar 2008
Company Name: Bestretch Elastomers International Ltd.
Company Profile: Is an ISO 9001:2000 Company is the second largest manufacturing of Heat Resistance Elastic Rubber Tape in the world.
Job Profile:
Maintenance of continues process plant having Banbury Mixer, Rubber calendar and Various Mills & Slitting Machines.

Sr. Officer (Maintenance and Project)
July 1999 to July 2006
Company Name: Zylog Plastalloys Pvt Ltd.
Company Profile: A reputed plastic firm, supplying products viz Thermoplastic Elastomeric, Thermoplastic Polyolefin and their compounds master batches
Job Profile:
Maintenance of a 
Auto-motion process plant using Mixing & Extrusion line for manufacturing of granule

Officer (Maintenance)
Nov 1994 to May 1999
Company Name: Reacto Paper (I) Ltd 
Company Profile: A paper processing company. Coating on base paper & manufacturing Carbon less Paper.
Job Profile:
Maintenance of  Imported Swiss Make Coater Machine, Slitter machine, Compressor, Boiler

Areas of Expertise
Mfg. Operations \ Improvement Project
Plant & Machine Maintenance
Engineering Store Management
Vendor Development \ Product Development
Value Engineering \ Value analysis and Cost Control

Job Profile
Management
Support management team to build up yearly plant target and implementation plan.
To ensure optimal condition of the plant, by managing the maintenance department in it’s task of maximizing the availability of production facilities and improving reliability at minimum costs.
Analysis on breakdown and take corrective and preventive action on repetitive breakdown, implement preventive plan for reduction in breakdown time & maintenance cost.
Correspondence with external agencies / service providing parties / vendors for complete works as per plant requirement.
Various reports related to maintenance department and maintaining ISO system.
Implement & follow-up safety related activity for healthy and injury free work environment.
Interaction with various departments related to maintenance.
Analyze equipment performance using root cause analysis or other performance analysis and advise plant management with regard to timely replacement of equipment.
Planning the project related activities is met within agreed scope, timing, and budget and according to agreed quality standards.
Helping the purchase in developing the vendors the new equipments / services.
Regularly review report from subordinators, train them to be capable of and be confident in dealing with various kinds of problem.
Co-ordination with MSEDCL & Electrical Inspector
Delegate and coach subordinators, be more supportive to help them gain valuable experience.
Responsible for a complete annual sourcing budget activity and its reviews.

Utility Management
Develop and implement the optimized utility process for stability, high quality and low cost of utilities.
Develop and review maintenance schedules for all utility equipment like air compressors, chillers, boilers, cooling water system and electric power components, and etc..
Monitor and control specifications of each utility quality.
Analyze monthly utility unit consumption & cost and develop new operating technology to improve the efficiency of utility equipment.

Energy Management
Study & proper utilization of lighting system.
Study & proper utilization of diesel for generators to reduce in the excess cost of diesel.
Study & daily basis monitor machine wise electric unit consumption with respective production for control the power consumption.
Implement energy saving activities by using Harmonic filter, efficient pump, drives, timer, CFL etc. for reduction in energy consumption.

Safety Activity
Provide a safe and secure work environment for employees
Allocates resource requirements and investments required to achieve zero injuries, including systems, focused programs and leadership
Maintain & update system as per requirement of Safety system / OHSAS
Check illumination survey, noise level, earth pit resistance, Battery of emergency lighting system & insulation of cables.
Analysis on incident related to electrical & makes CAPA
Check the fire & hydrant system & make preventive maintenance for the same

Achievement
Work on various project of cost reduction / Energy saving/Safety/ improves efficiency of machines
Improves the power quality & power factor by installation of harmonic filter for extrusion line & saving power cost 1.5 Lac \Month
In house completed project of Automation of factory gate for open & close operation & saving approx. 0.8 Lac
Reduction of electric duty in electric bill from 17% to 9 % (saving approx .1.5 Lac per Month) & refund three years ED
Up gradation of coating machine for reduction of breakdown time & improve machine efficiency with product quality
Up gradation of Slitting Machine for improve machine speed & reduction in power consumption
Modified Air Knife for remove water contamination in final product.
Got awarded for implementing ideas in M/s Bestretch Elastomer International Ltd.

Training
Six month training as an “Implant Trainee” in Siemens Ltd, Nashik Plant.
Three day training on Micro PLC at TAACT, Nashik
Completed Administration of 3.12 Novell Network course at Ascent Computer Education, Nashik
One day ERP system training in Bestretch Elastomers International Ltd
Attend Internal Auditor training of ISO 2000 & work as internal auditor in Bestretch Elastomers International Ltd
Five day training on PLC makes Siemens S7-200 & S7-300 at Prolific system, Pune.
Attend one day training on SAP system in Garware Polyester Ltd.
Attend the training on TPM and implement it in Garware Polyester Ltd.

Project Name - Instillation Of Extrusion Line (Coperion German make MachineZSK-58)
With K-Tron make electronic weighing system
Description-
Prepared plan for machine installation & make layout for the same
Procured the material as per requirement & installed the same
Inspection of received machine
Follow up & completed day to day activity as per planning
Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation
Role- Team Leader
Client’s Name - Zylog Plastalloys Pvt Ltd.

Project Name - Up gradation of Polyester Film Coating Machine
Description -
In this project we replaced outdated five Siemens make DC drive & installed Parker make DC drive & replaced panel control wiring as per requirement.
Role- Team Leader (Electrical & Instrumentation)
Client’s Name - Garware Polyester Ltd.

Project Name - Installation Of Extrusion Line
( Steer Make Machine Mega-58) With Brabender make electronic weighing system
Description -
Prepared plan for machine installation & make layout for the same
Procured the material as per requirement & installed the same
Inspection of received machine
Follow up & completed day to day activity as per planning
Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation
Take Trial of machine
Final set up of machine for varies grade
Role- Team Leader
Client’s Name - Previous Company

Project Name - Installation Of Auto conveying Penta system for Master batch Extruder Line(TSK 91,72,57)
With Brabender make electronic weighing & auto packing machine
Description -
Prepared plan for machine installation & make layout for the same
Inspection of received machine
Follow up & completed day to day activity as per planning
Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation
Take Trial of machine
Final set up of machine for varies grade
Role- Team Leader
Client’s Name - Present company

Future Goals

To work with an organization that recognizes my talent and helps me grow with the company

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