• Gender: Male
• Age: 52
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  480000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: maharastra, gujarat
• Work Experience: 27.6 Year(s)

Education

B.E.(Electronics & Telecommunication) from Amaravati University, in 1996.

Skill Sets

Micro & Macro Planning, Operations & Maintenance, Site Management.
Budgeting & Resource Allocation, Erection & Commissioning, Cost Control
Project Commissioning & Execution, Spares & Materials Management, Energy Conservation.         

Work Experience

Manager
Nov.2002 - Till Date
Company Profile : A thriving paper mill known for its quality standards and consumer friendly approach.

Asst.Electrical Engineer
Jun 1996 – Sep 2002. 
Company Profile : A manufacturer of writing,printing and specialty papers.

Operations & Maintenance
Managing the functions of troubleshooting and predictive / preventive / shutdown maintenance for reducing machinery downtime to minimum; undertaking various retrofitting works and overhauling of machines; inspecting machines at vendors’ end and at line setup; carrying out regular Health Check up of Material Handling Equipment
Conducting process audits; reviewing existing processes and re-designing the same for enhancing operational efficacy and achieving maximum cost savings

Erection & Commissioning
Scheduling & planning installation/commissioning of equipment; reviewing technical specifications, cost estimates for erection & commission of plant; reviewing & analysing contractor's change order proposals & submittals
Ensuring strict adherence with I.E. rules & I.S. specifications related to installation of equipment

Process Enhancement.
Undertaking regular inspections in order to prevent accidents and ensure adherence to safety norms; analysing existing processes and conducting critical analysis for finding out shortcomings and suggesting improvement.
Taking stringent quality measures including preparation of necessary documents and conducting audits to ensure compliance with standards; achieving quality parameters as per monthly targets

Documentation & Liaison.
Collecting & maintaining plant data on motor details and pump details; preparing, maintaining & presenting maintenance reports, energy survey reports, different equipments performance reports, electrical inspection reports, energy conservation reports and management reports.
Liaising with electricity boards for various requirements such as electricity bills, sanction of additional plant loads, drafting letters and smooth coordination. 

Highlights:  
Carried out end to end installation & commissioning of:
AC, DC Motors and their starters & control panels
40 TPD Disperser Panels with different inter-lockings including Hydraulic and Lubrication System.
Forbes Marshall make Thermo-compressor including Pressure Control Loop, Level Controller & Flow Control.
Digital Microprocessor based Sectional DC Drives of Control Technique & Kirloskar Make and Variable Frequency Drives (AC Drives) of ABB, Emersion & Toshiba make.
PCC, MCC, OCB, ACB and Control Panels.

Excellent track record of handling complete.
operations & maintenance of:
AC, DC Motors and their starters including routine checking of bearing sound of each motor & ensuring timely replacement, checking of motor loads and preservation of records.
Digital DC Drives, Variable Frequency Drives and Siemens make S7-200 PLC Drives & its Control Panel.
Instruments such as Pressure Switch, Temperature Indicator, Temperature Controller, Thermocouple, RTD, PID Controller, Pressure Transmitter, Level Transmitter, I/P Converters, Flow Meter, UPS, etc.
Substation Equipment such as PCC, OCB, HT Transformers of up to 4.5 MVA, 11KV & 33KV Substation.
1.5 MW Steam Turbine.
EOT Crane and Atlas Capco make Air Compressor

Handled:
Troubleshooting of Digital Microprocessor based DC Drives, Variable Frequency AC Drives, Control Circuits, Atlas Capco make Air Compressor and Instruments such as Pressure Control Loop, Pressure Transmitter, PID Controller, I/P Converter & Temperature Controller
Repair & testing of DC Drives, Power Supply Cards, Field Control Cards, Thyrister Bridge and IGBT.

Ensured timely replacement of:
Old Analog Relay of HT Breaker with new Digital Microprocessor based relays for accuracy & protection.
Star Delta Starters of Fan Pump, Pulpers, I.D Fan, F.D Fan & Pumps with Variable Frequency Drives for conservation of energy, thereby leading to 15 to 20% reduction in consumption of energy and cost saving of around Rs. 22, 00, 000 per annum.
Old & lower efficiency motors in plant with new proper rating and higher efficiency motors for energy conservation thereby reducing cost by approx. Rs.4,50,000 per annum. 

Played a key role in:
Reducing electrical downtime of machinery from 140 hours per annum to 30 hours per annum through proper planning & preventive maintenance. 

Successfully executed various energy conservation activities such as:
Maintenance of Average Power Factor to approx. 0.998 for obtaining P.F rebate in Electricity Bill and for ensuring optimum utilisation of power in night hours; this led to cost reduction of Rs. 10, 60, 000 per annum.
Improvement in Plant Power Factor by up to 0.998 for better efficiency & demand control (KVA) and for obtaining rebate on P.F in Electricity Bill.
Identification of motor according to capacity of pumps and replacement of over sized & under sized motors with proper rating & higher efficiency motors. 
Currently involved in execution of a project on replacement of lower efficiency motors with efficiency-1 motors for energy saving (expected cost saving to be approx. Rs. 3, 00, 000 per annum.
Successfully carried out plant modification / upgradation projects such as installation of Thermo Compressor, New Substation LT PCC Panel and HT Panel with Microprocessor Relay Protection. 
Holds the merit of escalating OEE by 40% through effective maintenance.
Recognised for increasing in-plant capability by 70 % through maintenance and received appreciation for same.
Pivotal role in simplifying procedures & process by converting manual steam control in to automatic one. 
Controlled steam control through pressure control loop of Forbes Marshall and through installation of Thermo Compressor for reusing of steam from condensed water.

Workshop Attended
Workshop on Energy Conservation conducted by Beuro of Energy Efficiency, Gandhinagar, Gujarat
 

Future Goals

An accomplished Electrical Engineer,aspiring for assignments in Operations & Maintenance/ Erection & Commissioning/Project Execution with an organisation of repute in Paper/ Packaging industry.