• Gender: Male
• Age: 45
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 21.3 Year(s)

Education

Post Graduation Diploma in Plastic Processing Technology from Central Institute of Plastic Engineering and Technology.(CIPET)
Diploma in Computer Application from Buddha Abacus Computer Application (NCT, New Delhi)
Bachelor of Technology (B-TECH) in Chemical from JRN University, Udaipur, India.
Bachelor Degree in science From Sambalpur University, Odisa

Skill Sets

Projects:
Complete installation and commissioning of 3-twin screw extrusion lines and standardization of products with respect to individual line. It includes designing of plant layout, process engineering, material flow, quality etc.

Work Experience

Manager Production
Since April 2012 to till date
Company Profile: Leading manufacturer of PE, PP, ABS based compounds, Nylon (Polyamide 6)
Job Profile:
Executing the plant's strategic operating plan and achieving manufacturing success.
New product development and market promotion.
Lead production, maintenance, production and planning responsibilities and a team of highly technical individuals at the facility.
Monitor and control costs, hiring, scheduling, and development of maintenance partners in team environment.
Ensuring the safety, health, and welfare of the plant's employees
Self-managing and maintaining ethical, moral, and legal standards as possible.
Preventive maintenance programs; Projects dealing with installation, modification, renovation of equipment.
Responsible for facility and production equipment, plant support equipment and system.
Supervise the daily activities of Production and maintenance staff. Supervision of contractors and various outside personnel during projects to ensure efficient completion of such projects
Direct and motivate team towards KAIZEN, 5’S activities

Asst. Manager (Production)
From Feb 2008 to April 2012
Company Profile: Manufacturer of PP compounds for Automotive industry White goods & appliances Industrial applications
Job Profiles:
To manage the complete production and leading team of supervisor and workers to achieve the target of company.
Plant maintenance and worked as a leader in preventive and predictive maintenance.
Continuous inter phase between customer and plant to achieve highest quality products.
Online colour matching.
Daily production planning and accountability.
In process trouble shooting and process controlling.
Maintain ISO and TS related documents.
Attend the customer complain at customer end.
System implementation and new innovation on the shop floor.(kaizen/5s)
A very excellent skill to utilization to manpower and developed mutual understanding to among all staff and encourage finish their work with full efficiency.
A member in the team of internal audit.
Rejection analysis.

Asst. Manager Production
From 2003 to Feb 2008
APPL Industries Ltd.
Job Profile:
Hands on experience with twin screw extruder and their equipment.
Position occupy within three year from Jr engg production.
Process standardization of nylon, ABS, polyolefins, polyacetals, polycarbonate into wide range of compounds including Glass Reinforced Plastics (G.R.P.) and specialty master batches etc.
Plant maintenance and worked as a leader in preventive and predictive maintenance.
Technical support and services to our valuable customers in Injection molding, Blow molding and Extrusion technology.

Skills:
An experienced campaigner in Plant Operations Like production, maintenance, formulation improvements, rejection controls etc and Project Management of Polymer Compounding Units.
Managed Turnkey projects as a site leader for designing of plant layout and shop floor plan, installed the machinery (Twin screw extruder) and all the utilities. It includes installation of pneumatic conveying system. Installation of Under Water Granulator (UWG) from BKG, GERMANY, Integration of Storage silos with SCADA System for appropriate material handling technology for efficient and smooth operation of the plant resulting in substantial saving on labor cost.
Technical support and services to our valuable customers in Injection molding, Blow molding and Extrusion technology inline with specific application, extensive knowledge in material and innovations
Very effective at capturing user requirements, processes, and translating them into documentation appropriate for development, testing and training. Achievement oriented
Technical Competencies i.e. Plant Technology, Plant Optimization, Safety, Health, and Environment
Managerial Competencies i.e. Planning, Organizing and Staffing, Controlling and Problem Solving.
Leadership Competencies - Establishing Direction, Aligning People, Motivating and Inspiring to produce results
Proven leadership skills
Ability to work effectively in a team environment
Competent in MS Office suite of products

Working experience with brands-
Twin Screw Extruders:-
750 kgs / hr from Berstoff, Germany, 2000 Kgs / hr from Berstoff, Germany, 3000 Kgs / hr from Berstoff, Germany, 250 kgs / hr from coperion. Germany, 250 kgs / hr from steer Engg India (Omega-40), 1000 kgs / hr from steer Engg India (Omega-60), 50kgs / hr from steer Engg India (Omega-30), 800 kgs / hr form Theyson Germany, 60 kgs / hr form Theyson Germany, 750 kgs / hr from coperian China, 250kg/hr from fressia Japan

Future Goals

To growth with the organization and enable the originations to achieve unprecedented result through dedication to the job by effective strong loyalty from sub ordinate problem solving and effective decision making. Providing the production management and customer satisfaction.