Ref. No. : CA - 21198 - (Maintenance and Service - Mechanical – with 30.4 years in Plastic Industry)

Education

M-Tech - Electronics (2-Semester)

M.B.A in Operational Management in 2014

Bachelor of Engineering in Electronics From Amravati University in 1994.

Skill Sets

22 Year Experience In Operation, Maintenance, Installation & Commissioning Of Injection /Blow Moulding Machine /Seamless And Lammi Plastic Tubes Encompassing Client Servicing And Team Management. An Excellent Planner And Strategist With Proven Abilities In Accelerating Growth And Generating Customer Loyalty Levels. Resourceful At Maintaining Business Relationship With Customers To Achieve Quality Product And Service Norms By Resolving Their Service Related Critical Issues. Well Versed With Iso, Kaizen, 5s, Smart Goal Activities. Successfully Handled Various Electronic Instruments. Excellent Communication & Relationship Management Skills With Strong Analytical, Problem Solving & Organisational Abilities.

Problem solving and decision making.
Leadership & people management.
Initiative to motivate, manage and develop all department team .
High energy with result driven attitude.
Good communication skills.
Managing work and performance.

Well versed with Ms Office & Internet Appl

Work Experience

Factory Manager  
Since May 2014
Company Profile: Mfg. of Lammi Plastic Tubes for Packaging Material In Personal Care Product, Pharmaceuticals And Cosmetics.
Job Profile:
Responsible For Handle All Plant Activities And Machine Maintenance.
Responsible For Overall Maintenance Of Machine /Production Activities.
Responsible For Production Planning And Control..
Reporting To Group General Manager And Group Vice President (Technical)
Responsible For Administrative And Technical Decision.
Responsible For Adherence To Quality Systems.

Technical Purview:
Automatic Laminated Tube Making Machine (Komsis TMM 8003) From Mechatronics, Bulgaria.
Letter Press Printing Machine (Taiyo Make), From Japan
Haitian Makes Injection Molding Machines.(from 150 T To 450 Ton)

Achievement:-
Rs Audit Successfully Completed With External Support For 1 Year.
Brc Audit Successfully Completed In A Grade
Plant Set Up With New Systems.
Rs Audit Successfully Completed Without External Support For 3 Year.
Installed The Letter Press Printing Machine, Taiyo Make Japan.
Reduced Wastage Below Target Norm.
Increased Machine Speed Above Machine Mfg. Defines.
Resolved The Repeated Quality And Machine Issue Permanently.
Reduced The Manpower After Doing Modification In System And Machines.

A.G.M (Works)
Sep 2011 To Apr 2014
Company Profile: Manufacturing co-extruded seamless plastic tubes. It has state-of-the-art manufacturing facility having extrusion/molding/shouldering/ printing/screen printing/foil stamping machines. Company enjoys 50% domestic market share of seamless plastic tubes. Company also exports around 45% of production to Europe, USA. Middle East and African continents. These tubes are used for packing of personal care products, toiletries, toothpaste, cosmo pharmaceuticals and food products etc.
Job Profile:
Handle All Plant Activities And Machine Maintenance.
Responsible For Overall Maintenance Of Machine /Production Activities.
Production Planning And Control.
Minimized Machine Breakdowns Drastically.
Worked On Machine Installation And Machine Modification Projects.
Involved In Complete Design And Development Work.
Maintenance Of Mechanical And Electrical Work .
Responsible Foe Purchase, Quality And Store Dept.
Reporting To Jt. Md. And Cmd.

Technical Purview:
Co-extruder Machine Breyer Make From Germany.
Co-extruder Machine I-pack Make From Korea.
Tube Heading Machine Bonmart Make From Taiwan And Korea.(manual And Auto ).
6-colour Offset Printing Machine Polytype Make From Switzerland And America.
Maintenance Of L&t Make Injection Moulding Machine Retrofitting Of Two Machine.
Hand Experience In Siemens Dc Drive, Allen Bready Ac Drive, Plc Etc.

Achievement:
Installed 33 KV Substation With H.t.line Cable Work.
Increased Overall Productivity By 25%
Restarted Products Which Were Not Running Due To Tooling Issues.
Installed The New Bonmart Header Two Machines.
Aisa Heading Machine Shifted To Korea.

On base of performance of year, I got promotion from Works Manager To Asst. General Manager.

Maintenance In-charge
Mar 2006 To Sep 2011
Company Name: Cosmoplast Industry Co. Llc. 
Company Profile: The Group’s Primary Business Is Based On Plastic, Wood And Metal Products, With Over 60 Years Of Experience In Different Processes And Technologies. Plastic Compounds, Building Materials, Pipe Line Systems, Housing Systems, Shelters, Electrical Products, Household Items, Storage Containers, Garden Sheds, Packaging Materials, Outdoor Products, Refrigeration, Boat Building, Residential And Contract Furniture.
Jobs Profile:
Leading A Team Of 15 Engineers/Technicians.  
Overseeing Maintenance Of Electronics, Electrical, Hydraulic, Pneumatic, Plant Automation & Plc System, Power Distribution System H.T. & L.T., Instrumentation & Control Systems.
Undertaking VFD, Dc Drive, & PLC Parameter Settings.
Managing 4 Injection Plants With Total 71 Injection Molding Machine Ranging From 150 Ton To 1800 Ton Capacity.
Maintenance Of Injection Molding As Well As Molding Machine.
Molding Machine 120ton To 1800 Tob Capacity ,Blow Molding Machine 50lit To 200 Lit Capacity.
Maintenance of Tool Room Machines Like VMC, CNC Etc.

Technical Purview:
Haitian M/c Taiwan Make Range From 200 Ton To 800 Ton Capacity
Asian Plastic, Taiwan Make Range From 150 Ton To 1800 Ton Capacity
Kaussmaffi Germany Make 1200 Ton, Stube Make 330 Ton
Effectively Changed Existing Program In Machine (Not Suitable For Mold), 
Established New Program As Per Mold Core Sequence & Started Twin Color System For Product.
Significant Contribution In Converting Pe Injection Machine Into PVC By Changing The Hardware 
Handle The Production And Maintenance Of PE, PVC, CPVC Molding Plants.
Handle The Maintenance Of CPVC, PVC Fitting Molding Plants.
Good Knowledge Of Plastic Extrusion /Injection Moilding /Blow Molding Production Process As Well As Maintenance And Planning Of Machines. (Plc Control Machines)
Handle The Correction And Improvement In Dies, Control Panels And Machines.
 
Achievements:                         
Successfully Developed New Hydraulic Power Pack & Oil Filtering M/c.
Actively Involved In Installation And Commissioning Of New Injection Molding M/c From 150 Ton To 1800 Ton Capacity.
Actively Involved In Installation And Commissioning Of New 200 Ton Blow Molding Machine.
Holds The Distinction Of Setting Up Of New Injection Plant.
Installed All Cabling Work For H.t.line And Plant Cable Work.
Covert The PEL Injection Machine To PVC Fiitng.

Maintenance In-charge
Jul 2004 To May 2005
Company Name: Dubai Converting Industries
Jobs Profile: 
Leading A Team Of 11 Engineers/Technicians.  
Handling Breakdown Of A.c Drives, D.c Drives, Plc And Other Electronic Control Parts.
Undertaking Maintenance Of Spare Of All Types Of Electronics Control Card & Machine

Highlights:                         
Successfully Installed Oil Filtration Machines For Oil Cleaning In Injection Molding Machine.
Actively Involved In Installing LVDH Machine For Separation Of Water From Oil.

Maintenance Engineer
Aug 2000 To Jun 2004
Company Name: Videocon International Ltd.
Jobs Profile: 
Handling Modification Of Control Systems In Plant According To Production Requirements.
Looked After The Overall Production Activities.
Involved In Total Production Planning And Control Of One Injection Moulding Shop. .
Responsible For Timely Dispatches And Resolving The Line Complaints.
Controlling Machine Down Time & Analyzing The Breakdown Time To Minimize The Same.
Handle The Paint Shop . And Repaired Work Also Done As Per Molding Defect.

Highlights:                         
Holds The Distinction Of Installing Oil Filtration Machines For Oil Cleaning In Injection Molding Machine.
Actively Involved In Replacing Electrical Logic Panel To Plc System. 
Developed The New Lines For Paint Shop For Silver Spray For Abs Materials.
Handle The Three Lines In Paint Shop.

Maintenance Officer
Sep 1998 To Aug 2000
Company Name: Universal Luggage Manufacturing Co. Ltd., 
Company Profile: Successfully Changed Operating Machines From 1250 T & 1750 T On TTL Logic Panel To XMP –8-40 32 PT Dc Input, 8 PT Dc Output For 1250 T M/c & Nextgen Plc 32pt Dc Input, 16 PT Output.
Effectively Installed 1250 T & 1750 T Machine Messung Make PLC (I\O). 

Projects Handle:
Installation & Commissioning Of:
SMPS (Italy) Make Wire Drawing Machine Inline Anneler, Consisting Of Spooler & Wire Drawing Motors, Speed Synchronization With Annealed Voltage
Vertical & Horizontal Enameliining Machines
Detch Make 8-line Enameling Machine Consisting Of Plc Control Ovens And Speed Synchronization Of Wire Drawing Motor And Spooler Motor PLC Controlled Automatic Spool Change
Neumag (Germany) Pp & Nylon Fully Drawn Yarn Plant

Service Engineer
Jan 1995 To Aug 1998
Company Name: Eminent Engineer
Company Profile: Servicing Of VMC And CNC Machine.
Repairing Of DRO And DRO Scale.
Repairing Of DC Analog Drive.
Making Dc Drive Panel.
Making Hydraulic New Power Pack And Repairing.
Site Attend XLO Tools, Mumbai, ITI Tools Ltd Aurangabad, BKT Tier Aurangabad Etc.

Training 
Industrial Hydraulics Training Course Vickers International Ltd.
Electrical Safety Course National Safety Council
Vidya Computer Training Course By Aptech Computer Institute.
Fag Bearing Course Conducted By Fag Mfg.
Internal Auditing Of Quality Management System ISO 9001:2000. 
Ts Internal Audit For Automotive Product System Iso/ts 16949:2009 From Tuv India Pvt Ltd.
First Aid Training From Safety Circle.
Fire Fighting Training From Amit Fire.

Core Competencies  
Maintenance Management :
Planning And Effecting Preventive & Predictive Maintenance Schedules Of Various Machinery And Instruments To Increase Machine Up Time/Equipment Reliability; Thereby Accomplishing Planned Production Targets. 
Analyzing The Repetitive Failures & Innovating Solutions To Avoid Similar Failures And Reducing The Downtime.
Proactively Identifying Areas Of Obstruction/ Breakdowns And Taking Steps To Rectify The Equipment's Through Application Of Trouble Shooting Tools. 

Production Management: 
Managing Activities Involving Working Out Various Requirements With Respect To Utilities, Machines, Manpower & Monitoring Overall Production Operations For Ensuring Timely Completion.
Planning And Coordinating The Production Operations In Coordination With The Customers.
Overseeing On-site Installation, Implementation, Maintenance And Repair Of Machines & Equipment's. 

Process Enhancement 
Planning, Implementing & Monitoring Of Technological Changes To Enhance Productivity (ISO 9002).
Condition Monitoring Of Critical Equipment's To Ensure The Health Of The Machineries. 
Conducting Various Tests & Inspections To Ensure That Products Developed Are In Compliance With Pre-set Technical Specifications.

Relationship Management 
Directing, Leading And Motivating Workforce; Imparting Continuous Training To New Field Engineers For Accomplishing Greater Operational Effectiveness/ Efficiency. 
Ensuring Customer Satisfaction By Advising Customers On Preventive Maintenance And Configurations, Which May Impact Product Performance.
Coordinating The Activities With Customer Service Engineers And Field Service Engineer Across The Country.
Creating And Sustaining A Dynamic Environment That Fosters Development Opportunities And Motivates High Performance Amongst Team Members.
 
Machine Handle:-  
Injection Molding Machine From 40 Ton To 1800 Ton Capacity, Make Nissei, Toshiba, Kaussmaffi, Super Master, Jet Master, Haitian, Gold Coin, Batten Field, L&t, Stubbe, Windsor Etc.
Extrusion Machine  Single Extrude ,Co-extruder For Pvc Pipe ,Pip Pipe, GRP Pipe, Seamless Pipe, Make Kabra 120 , Jantai, Breyer, I-pack Etc.
Blow Films And Blow Molding Machine Handle From 01 Lit To 200 LIT Capacity; Make Full Shine, Ranason, Jag Mohan Etc. Kabra Single, Double Line Blow Films Etc.
Packaging Machine  Bonmart , GCM, Combi Aisa, Polytype Printing Machine, Toyo Printing Machine, Kombis TMM 8003, Kombis 5504 From Meachtronics., Slitter Machine, Tissue Cylinder Machine, M–Torque Machine, Shrink Wrapping Machine, Corona Treatment Etc.

Future Goals

In quest of managerial level assignment in Operation & Maintenance with an organization of repute.

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