Ref. No. : CA - 22049 - (Maintenance and Service - Mechanical – with 32.3 years in Plastic Industry)

Education

B. E. (Electronics) From Amarawati University in 1992 with 62%

H.S.C. From M.J.College Jalgaon in 1987 with 67%

S.S.C From L.N.S.High School in 1985 with 71% 

Skill Sets

Total experience of over 17 years in the Maintenance and Plant Engineering dept. 

Work Experience

Asst. Manager Maintenance
Since Dec 2003
Electronics Engineer - Injection Moulding Machine Division 
April 1995 To May 2001 
Company Profile: Manufacturer of PVC Fittings & PVC Pipes. all kind of PVC Fitting ranges such as Pressure Fittings, ASTM Fittings, SWR Fittings; PPRC (PP-Random) Fittings, CPVC Fittings. Roof water harvesting systems, under ground drainage systems (Nu-drain) and fabricated items. also manufactures PVC pipes of ranges such as Agricultural pipes, ASTM pipes, SWR pipes, and submersible pipes.
Job Profile:
All Types of maintenance (Electrical, Hydraullic, Mechanical) of total 200 No. of Injection moulding machines of different national as well as international brands like Klockner Windsor, Super Master (Taiwan). Mafatlal-Nigata, Jet Master, Sumitomo & L.G. Moulding machines. In addition, Haitain (China), Italtecch, Ferromatic Milacron. The details are given separately.
Repairing & Maint. Of Programmable Logic Controller (PLC).Fault Finding, Trouble Shooting, Card repairing.
In house Retrofitting work of PLC
To work out for the Machine seq. & software modifications required for retrofitting of Indigenous PLC
Maintenance of Utilities like Cooling Tower, D.G Sets, Air Compressors & Overhead Cranes. (D.G. sets up to capacity 1250 Kva,750 KVA, 630 KVA, 180 KVA, Overhead crane up to 5-ton capacity 19 nos.).
Maintenance of lathes, milling machines, Radial drill machines, Surface grinders.
Maintenance of Grinders, Pulvalisers, Socketing Machines, Threading Machines etc.
To run the D. G. S for the Captive Power generation.
To plan, Supervise & Implement the preventive maintenance schedule, Maintenance Plans for electrical systems.
Implement Preventive/corrective actions for defects, Improvement projects. Also to analyze the root cause of failure of the equipment.
Design & develop & modify the circuit & the machine, if necessary.
Initiate and execute improvement projects pertaining to energy saving, cost control, enhance and latest electrical system and good engineering practices.
To monitor, analyze & control the use of energy on daily basis
Installation & Maintenance of Commissioning of Electrical Systems.
Maintenance of the Switch Yards, Control Panels, A.C.B.S, & Maintenance of APFC (Automatic Power Factor Control Panel)
Maintenance of the Transformer Yard (33/11KV, 5000 KVA 01 Nos. 11KV/440V, 1000KVA 04 Nos.), Switchgears etc
Calculations for Panel sizes. Cable requirements and switchgears. Preparation & Execution of the lighting layouts for large sized machine shops, canteens, office, yards and the dormitories.
Installation & commissioning of the Injection Moulding Machines and related utilities.
To assist in implementation in major Projects like Machine shifting, Plant renovation, lighting layouts for large sized machine shops, canteens, office, yards and the dormitories etc. In addition, to supervise the related work like fabrication & erection of water, air lines and D.G.Sets installation & Commissioning
Also involved in the operations such as to indent the material, quotation procedures, inventory control & to communicate between the vendors. Provide technical assistance in vendor development & selection of spares. Preparation of dept. budgets for material consumption, labour & plant up gradation.
Manpower assessment and planning.

Shift-In-Charge 
Jun 2001 to Jul 2003
Company Profile: Processing of Municipal solid & liquid waste. Processing of Agricultural & Organic waste. Electricity generation Conversion of waste to energy. Waste handling & Recycling.
Job Profile:
Works as a Shift-In-Charge responsible for maintenance as well as production activities.
To look out maintenance of DCS system.
Maintenance of ac drives ABB make up to 150 H.P. motor capacities.
Maintenance of several system equipment's such as conveyors of various types such as (chain, screw, belt.).Also, look out towards maint. Activities of Shredders, pulverizes, etc.
To carry out the maint of 750 KVA. Generator, hot air gen etc.
To look out maint of OLTC Transformer (800kva).

Electronics Engineer In Maintenance Dept. 
Sept 1994 To April 1995
Company Name: Jain Irrigation Systems Ltd.
Company Profile: Manufacturers of Agriculture Plastic molded equipment/components
Job Profile:
I join as an Electronics engineer in maintenance dept. of the plastic sheet division. During seven months period in plastic sheet division.
Maintenance & repair of electrical & electronics equipment's instruments.
Repairing & Maint. of   Programmable Logic Controller (PLC)
Maintenance of various types of Process Instruments, Control Panel Systems, & Calibration of Instruments.
To carry out the preventive maint. As per schedule

Part Time Lecturer
From 1992 to 1993
Company Name: Govt. Polytechnic College
Job Profile:
Project Work :
To assist in implementation in major Projects like Machine shifting, Plant renovation, lighting layouts for large sized machine shops, canteens, office, yards and the dormitories etc. In addition, to supervise the related work like fabrication & erection of water and air lines. 
Projects completed-Plant set up of injection moulding machine of 35 machines are complete in 2007, of 10 machines in 2008, of 30 machines in 2010, And 30 machines in 2011.
In house Retrofitting work of PLC & To work out for the Machine seq. & software modifications required for retrofitting of Indigenous PLC.(Total no. of machines converted are 58.)
Installation of safety systems to avoid the accidents.
Installation of the Energy Monitoring Systems. Total no. of 160 energy meters is installed to monitor the use of energy. Moreover, get connected through the local area network (Mini scada system).

Other Details:
Experience of LT Lines and Hydraulic System.
Have sound knowledge of electricity act and rule and able to coordinate with state electricity board and other related authority for day-to-day work and for new electrical expansion/up gradation.
Planning for shut down maintenance with details of activities, manpower and spare planning with minimum period and within given budget. 

Professional Training Undergone 
Two years course in Electrical (Vocational) conducted by Govt. Technical Board. Topics covered, repairing and maintenance of Electrical equipments.
Two days residential programme on Pinch Technology And Process Integration Conducted by National Productivity Council, Chennai
Five days In house training programme by Mr.Smitts (Manager Maintenance) of Wavin, Netherlands. About Injection Moulding Machines. 

List of the Machinery Handled in the Single factory in Details:-
Klockner Windsor SP 80 to SP 300 DD -26 Nos.
Mafatlal Nigata NN 75 to NN300- 10 Nos.
Super Master SM 90 to SM 550– 12 Nos.
Sumitomo 550- 01 Nos.
L.G. Machinery LGH 100- 05 Nos.
Jet Master JM 168 to 36804Nos.
Sumo Smart SS 150 to SS 350 06 Nos.
Haitain HTF 160 X to HTF 700 55 Nos.
Italtech 1000 01 Nos.
Fermmatic Milacron 110 sigma to 150 sigma 20 Nos.
Zafir (Haitain) M160 to Mars 470 40 Nos
Super Master V series SM 50 to SM 350 20 Nos
Total Nos 200 Nos.

List of the Utility Set Up for the above said Machines in Details:-
Diesel Generator set – 1250 KVA,750 KVA, 630 KVA, and 180 KVA
Air Compressors ELGI Make SCREW Compressors – 08 Nos.
Air Compressors ELGI Make Reciprocating Compressors – 04 Nos.
Pump House (Process, Cooling, & other Water pumps)   
Mixers Neoplast Make -08 Nos.
Other Aux. machinery like Grinders, Cranes, Cooling Towers etc.

Other Details are:-
Total Connected load of the Plant – 6400 KW
Maximum Demand of the Plant – 3000 KVA 
Transformers Used – 4*1000 KVA.(11 kv) & 1*5000 KVA (33 KV)

Summery of Qualifications
Through Knowledge of operations, Services and activities of maintenance.
Excellent Knowledge about maintenance activities (Elect, Mech, Hydraulic) of Injection Moulding Machine Shop (total 200 Injection Moulding Machines) and related Utilities.
Remarkable Knowledge of Repairing & Maintenance of Programmable Logic Controller (PLC). Fault Finding, Trouble Shooting, Card repairing. Also about In House retrofitting work of the PLC., Exp.On PLC‘S of different brands like. Mitsubishi, allan Bradley, B&R, ABB, Delta, Messung, Techmation, Win 3000, Tritek etc. And AC/Servo drives like ABB, Toshiba, Danfos, Yaskawa, Tangent, Keb, Daikain Etc
Profound Knowledge of occupational hazards and standard safety Practices necessary in area of work assigned.
Knowledge of the Maintenance of Utilities like Cooling Tower, D.G Sets, Air Compressors & Overhead Cranes. (D.G. sets up to capacity 1250KVA, 750KVA, Overhead crane up to 10-ton capacity). & the Maintenance of Pump Houses, and to run the Diesel Generators for the captive power generation.
Calculations for Panel sizes, Cable requirements and switchgears. 
Preparation & Execution of the lighting layouts for large sized machine shops, canteens, office, yards and the dormitories. 
Initiate and execute improvement projects pertaining to energy saving, cost control, enhance and latest electrical system and good engineering practices.
Achieved cost reduction through value engineering, reduction in breakdown, rework and waste elimination. 
Maintenance Plan analysis, Production Plan analysis, Preparation of Engineering Budgets. Purchase Planning & spares planning & control as per budgeted norms. Provide technical assistance in vendor development & selection of spares

Future Goals

To make a quality production on time at lowest possible cost and safely with good employee relationships by maintaining the Plant equipments and machines Healthy.

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