Ref. No. : CA - 16580 - (Senior Admin and Projects – with 16.3 years in Plastic Industry)

Education

B.Tech from I.E.I Kolkata (AMIE), Kolkata in 2013 with 7.185 with CGPA

Diploma from I.E.R.T Allahabad, in 2008 with 80%

Class 12 from C.G.I.C Allahabad with Science

S.S.C from C.G.I.C Allahabad in 2003

Skill Sets

Computer Languages:
C, VB & Assembly. 
Automation Products:
PLC: Centum CS3000, Allen Bradly CLX 5000 , S7-300, S7-1200, FOXBORO I/A SERIES DCS SYSTEM. 
SCADA/HMI: Simatic WinCC, Simatic  WinCC Flexible, RS link, RS view 
Software’s: Simatic Manager for Step7, TIA Portal , Wincc and Wincc Flex for Centum 3000, Foxboro .
Communication Networks: Profibus DP, PPI / MPI, Ethernet, ASI, Profinet.
Drives: Danfoss FC series, Siemens drives MM4XX
Databases:
Recipe and reports handling for Tetra Pak recipe manager.SQL database handling for SCADA (WinCC) and recipe and report for Tetrapak .
Protocols:
Profibus.
Ethernet. 
ASI.
Controlnet
Profinet

Work Experience

Instruments and Control Systems Asst. Manager
Nov 2014 till now
Company Profile: Green Field Project 
Project Description: Foods and Beverages plant fully automated production lines
Responsibilities:
Leading a team of one Engineer Six  instrument technicians
Reporting periodically to Maintenance Manager; preparing KPI, PM and CM reports.
Troubleshooting the totally integrated automation TIA from Siemens  (DCS PCS7 v6.0 + PLC simatic S7 400 + SCADA  WINCC) software and hardware .  
Working on GF project as an instruments head looking after erection, Installation Commissioning jobs.
Exposure in Tetrapak syrup system, GE ETP/STP system, Thermax VAM system, DAIKIN chiller unit ,Krones process line system, Atlas Copco compressor system, Siemens S-7 300 PLC system, profinet ,OFC communication system,cetralised control system & OPC server
Involved in S-7 PLC logic development ,CFC logic/DB block  development in Sematic software , through with Sematic Management software, SACDA development, HMI/Graphics development in WinCC
Involved in S-7 PLC logic development ,CFC logic/DB block  development in Sematic software , through with Sematic Management software, SACDA development, HMI/Graphics development in WinCC
Planning required up gradation for instruments to achieve production quality and cost minimizing. 
Experienced in Erection and commissioning of field instruments, Panel wiring Control loops. Testing, hook up diagram, nest loading and all   related detailed Engineering & BOM Listing of instruments used in the plant at different section along with their operating principle, Working range, make, model   etc as a part of probation period project
Maintenance and calibration of pneumatic control valves and part turn actuated valves  
Maintenance and calibration of different analyzers : Conductivity mater,   Turbidity, TDS  ( Endress and Hauser )
Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, mass . ) of ABB, Krohne, enress housar
Maintenance and calibration of transmitters PT, LT, TT, DPT ( Endress & Hauser, ABB ,.....) and Monitran vibration transducers.
Ensure Spares balance and inventory control for all instruments’ spare parts
Organization:Phillips Carbon Black Ltd
Duration:Feb 2012 to Nov 2014
Designation:Instruments and Control Systems Asst. Manager
Project Description:Power Plant 38 MW capacity
Responsibilities:DCS Control & maintenance of Field instruments 
Successfully completed I/A DCS Up gradation project in PCBL, which includes modification from CPO60 modules to FCP270 module, upgraded on 100series FBM to 200 series FBM, increase in historian license, implemented report package software etc.
Attended FAT & Pre-FAT  in I/A DCS up gradation project, During FAT involved in software installation, Day 0 loading ,loop checked of five MR panels, installed FBM,FCM,FEM & FCP ,taken in line, familiar with litterbug  of CP
Well experienced in any type of modification in logic in I/A DCS system, Centum CS 3000 system DCS
& in AB PLC system
Solely implemented auto startup logic for FD fan ,ACW in YIL CS 3000 system at PCBL30MW Power plant.
Working on CBM implementation & related programming in Foxboro as well as YIL DCS for Burner of 130TPH Boiler.
Experienced in Erection and commissioning of field instruments, Panel wiring Control loops.
Testing, hook up diagram, nest loading and all   related detailed Engineering & BOM
Listing of instruments used in the plant at different section along with their operating principle,
Completed RAW Sugar project from installation up to Control loop testing from DCS
Well experienced in Centum CS 3000 Vnet/IP system, AFV10D processor, HIS & ES as well as CS1000 system DCS well experienced in commissioning, engineering, installation of software, & hardware in the CS3000 system DCS.
Experienced during up gradation of I/A in DCS / PLC Hardware engineering , Nest loading detailed engineering ,finalization of BOM Cabinet design   Console design,   IO Allocation, Cross wiring, Loop drawing preparation etc and Software Application Engineering, Implementing of control logics in DCS and Shutdown/interlock logic in PLC.


Instruments and Control Systems Asst. Engineer
July 2008 to Feb 2012
Project Description:Sugar & power Plant 
Responsibilities:Maintenance & operation of instruments
Analysis of  DCS and PLC trends (load,  speed  and level) to find out  the root  cause of  major breakdowns during running season.
Having knowledge of PLC programming (Rockwell) and Graphics development,Analysis of various interlock schemes followed at Milling, and Power Station.Familiar with critical & complex loops related to Power boiler, Turbine
Familiar with electrical distribution system at 30MW,Analysis of data recorded to position turbine rotor axial using Dial Gauge as Master Equipment and,Bentley vibration probes to display axial position on DCS
Calibration of Control Oil & Lube Oil line Pressure switches engaged for safety interlocking to avoid abnormal condition and to ensure turbine smooth running and prepare a report for future reference
Estimating the total cost involved for installation and wiring of field instruments
Calibration of Field Instruments,Preparation of Instruments and Control valves Datasheet, Planning and indenting of materials used on SAP.
Preparation of calibration reports using MS-Excess.Preparatio of IO list from project P& ID’s.
Familiar with Device Communication Instrument (HART   Communicator)and SMART field instruments DPT, PT transmitters (make ABB, Rosemount & Yokogawa) for press. level & flow measurements.
Having knowledge of SEDL system panel wiring & field instruments.
Familiar with bagging system software programming chronous Richardson’s.
Repair  and  Maintenance  of  high  Pr.  And  low Pr.Boilers,Power turbine (7.5MW  &  20 MW;condensing cum extraction turbines)
Monitoring & Controlling of 3-element drum level, boiler fuel combustion, super heated steam temp., PRDSH control and monitoring of boiler parameters using DCS CS-3000
Planning of PM and CM jobs.
Preparation of instrument calibration reports as per ISO standards.
Weekly  Training / Discussion  sessions on  various field  instruments for overall  knowledge  up- gradation
Analog/Smart  Transmitters  of  Fisher  Rose  Mount, Emerson  and  Yokogawa,  Temperature
Transmitters, Magnetic & Mass flow meter of ABB & Micro motion, Oxygen Analyzer of Yokogawa & Rosemount,Electronic Ferrule printing machine Model LETAWIN LM-380A, Auma e-PAC actuator & MOV’s,MIL & Mazda control valve ,7400 & 8038 position control unit, I/P’s

Instruments and Control Systems Asst. Engineer
July 2008 to Feb 2012
Company Name: DCM  Shriram Consolidated Limited    
Project Description:   Sugar & power Plant 
Responsibilities:  Maintenance & operation of instruments
Job Profile:
Analysis of  DCS and PLC trends (load,  speed  and  level)  to find out  the root  cause of  major breakdowns during running season.
Having knowledge of PLC programming (Rockwell) and Graphics development,Analysis of various interlock schemes followed at Milling, and Power Station.Familiar with critical & complex loops related to Power boiler, Turbine
Familiar with electrical distribution system at 30MW,Analysis of data recorded to position turbine rotor axial using Dial Gauge as Master Equipment and,Bentley vibration probes to display axial position on DCS
Calibration of Control Oil & Lube Oil line Pressure switches engaged for safety interlocking to avoid abnormal condition and to ensure turbine smooth running and prepare a report for future reference
Estimating the total cost involved for installation and wiring of field instruments
Calibration of Field Instruments,Preparation of Instruments and Control valves Datasheet, Planning and indenting of materials used on SAP.
Preparation of calibration reports using MS-Excess. Preparation of  IO list from project P& ID’s.
Familiar   with   Device  Communication   Instrument  (HART   Communicator)   and  SMART  field instruments DPT, PT transmitters (make ABB, Rosemount & Yokogawa) for press. level & flow measurements.
Having knowledge of SEDL system panel wiring & field instruments.
Familiar with bagging system software programming chronous Richardson’s.
Repair  and  Maintenance  of  high  Pr.  And  low Pr.  Boilers,  Power  turbine  (7.5MW  &  20  MW;condensing cum extraction turbines)
Monitoring & Controlling of 3-element drum level, boiler fuel combustion, super heated steam temp., PRDSH control and monitoring of boiler parameters using DCS CS-3000
 Planning of PM and CM jobs.
Preparation of instrument calibration reports as per ISO standards.
Weekly  Training  /  Discussion  sessions on  various  field  instruments  for  overall  knowledge  up- gradation
Analog/Smart  Transmitters  of  Fisher  Rose  Mount,  Emerson  and  Yokogawa,  Temperature
Transmitters, Magnetic & Mass flow meter of ABB & Micro motion, Oxygen Analyzer of Yokogawa & Rosemount,Electronic Ferrule printing machine Model LETAWIN LM-380A, Auma e-PAC actuator & MOV’s,MIL & Mazda control valve ,7400 & 8038 position control unit, I/P’s

Future Goals

Seeking a challenging environment that provides exposure to new ideas with which I can disclose my multifaceted technical and analytical capabilities backed by strong will there by stimulate personal and professional growth where I shall be part of growth, and be a Linchpin of the organization

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