Ref. No. : CA - 7086 - (Senior Admin and Projects – with 45.3 years in Plastic Industry)

Education

Diploma In Plastics ( DIPI) 1989
Diploma In Computer Management 1983
Certificate In Textile Technology 1981
B.Sc, Bombay University 1979

Skill Sets

Mechanical Engineering
Computer
Communication
English
ISO QMR

Work Experience

Operations Manager
From 2005 to 2009
Company Profile:Design, Fabricate, galvanize, and supply of Distribution Poles, Lighting poles,
Job Profile:
Responsible for running Pole Plant and Galvanizing Plant with 200 workers. Responsibilities included Budgeting, planning, production, plant maintenance, machinery selection, expansion projecthandling, manpower selection & hiring, Responsible for securing Saudi Aramco and SEC approvals.
ISO 9001 certification for Pole Plant & Space Structures Plant
No customer complaints in 4 years operation at the Pole Fabrication plant
Just 2 customer complaints in 4 years operation at the Galvanizing plant.
WPS for Poles and other structures
Technical Development of High Mast Poles with luminaire lowering system.
Aramco Approval for the Space Structures plant.
Saudi Electricity Company approval for the steel Pole Plant.
Process monitoring of galvanizing plant leading to lower zinc material consumption and lower fuel
consumption for furnace heating and reduced process reworking due to reduced dross pimples in bath.
Continuous monitoring of acid & flux bath leading to lower dross generation ( waste).
Improved upstream monitoring of steel coil quality leading to reduced downstream pole rejection & rework.

Q.A Manager & QMR
From 1997 to 2005
Watania Plastics, Riyadh, KSA ( Sales Turnover SAR 200 M)
Plant with Injection Molding, blow molding, rotation molding, thermoforming, blown film extrusion, uPVC pipe extrusion, flexible packing.
ISO 9001 certification for the Plastics division. Documenting Procedures, Quality Plans, Inspection & Test Plans.
Developing Quality Manual and quality procedure needed for ISO 9001 program.
Development of Shell and Sabic Quality Assurance System and Manuals.
Continued ISO 9001 certification from Moody International.
Aramco and Sabic Approval.
Developing Product and Process specifications.
Reducing Sabic rejection from more than 25 % to less than 5 %( Including process rejection).
Introduction of CCD microscopy for failure analysis.
Introduction of accelerated and outdoor UV testing for Greenhouse film and Printed Products.
Introducing testing techniques in special product applications along with design of test equipment.
Exceeding Sabic Product requirements and securing SR 10 Million contract for PEGTF film

QA Manager
From 1993 to 1997
REPL Engineering Ltd, Mumbai, India ( Sales turnover Rs100 crores)
Plant with Injection & compression Molding & extrusion of cross-linkable polymers. REPL Engineering Ltd is a multinational company with operations in Hungary, India and Malaysia. It has a turnover of over Rupees 100 crores and is engaged in manufacturing of Heat shrink components for the
telecom and power industries.
Establishing ISO 9001 system and certification for Heat shrink division
Establishing clean environment manufacturing to prevent process failures in field due to contaminants.
Establishing Hot set testing for cross-linking behavior.
Established over design parameter for heat shrink mandrels to improve product robustness.

Asst. QC Manager
From 1985 to 1993
Bright Brothers Ltd, Mumbai, India ( Sales turnover Rs 25 crores)
Plant with Injection Molding & rotation molding, and mold making
Mold design, manufacture and injection molding of engineering plastics for the automotive and engineering sectors. Customers included Tata Motors, Maruti Suzuki, TVS Whirlpool, Bajaj, Kinetic Honda, Rallis, Crompton, Godrej, Eicher Motors.
Hot Runner heater failure in molds and new technique to improve heat transfer leading to reduced cartridge heater failures and need to download molds often and replace the heaters.
Outdoor UV testing of plastics

QC Inspector
From 1979 to 1985
Nirlon Synthetics Ltd, Mumbai, India ( Sales turnover Rs 300 crores )
Process Inspection of woven fabrics
Industrial engineering studies.

Future Goals

Plant Manager / QA Manager of large Plastics Processing Factory

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