Ref. No. : CA - 16236 - (Senior Admin and Projects – with 36.4 years in Plastic Industry)

Education

Bachelor of Mechanical Engineering from Dr Ambedkar University, Aurangabad in 1988

Skill Sets

Core Competencies
PET, Production Planning & Control, Process Management,  Process Modification/ Improvements, Raw Materials Planning/Vendor Dev,  Resource Balancing, Injection / Stretch Blow Moulding , Thermoforming, Cost Rationalization,  Quality Control/Coordination,  Strategic Planning & Sourcing, Project Execution,  Manufacturing & Marketing Operations, PPC & Maintenance, Procurement Operations, Resources Utilization, Budgeting, Techno-commercial operations, Negotiation/Coordination,  Project Review & Coordination, Training & Development

Work Experience

Operations Manager: Since May 2013 - Jun 2015
Recycling Unit Head-PET: Jan 2013-Apr 2013 
Company Profile: Manufacturer of Plastics Packaging Products & Bottles 
Job Profile:
Spearheaded efforts with Plastics Packaging unit to commission and Start up of PET recycling of 3 tons per hour from Boretech, China. Involved in handling audit of Production system, introduce reporting procedures, Housekeeping as per TFDA and TBS Norms.
Performed as Chairperson of OSHO Committee of company.
Driving entire manufacturing/part development operations with final accountability to achieve defined production and productivity targets.  
Drawn production plans and materials estimates, developing vendors for various inputs, assuring quality of suppliers through technical support and effectively deploying manpower, machines and materials resources to achieve targeted productivity levels. 
Identified new machines / equipment to develop new components to meet changing market requirements.  
Introduced process improvements /controls to minimize process wastage and enhance operational efficiency. Implemented quality control systems and procedures to minimize junk generation 
Streamlining development /procurement of tools to ensure uninterrupted feeding of tools to the production lines.   Consistently surpassing production targets since joining the company. 
Coordinated Mould loading & trouble shooting and Reduction of rejection percentage by optimizing process setting.
Accountable for safe work procedures; set standards for inspection, cleaning & repair of equipment during plant shutdowns. Developed documents regarding operation, reports, checklist, and production planning & troubleshooting. 
Implemented modern production and process improvement techniques to enhance quality and productivity. Handling the task of timely delivery of the product within the stipulated time provided by the customers.

Self Employed 
Jun 2012-Dec 2012
Consultant
Job Profile:
Acted as consultant for 2 companies in Hyderabad to source washed PET Flakes. Involved in sourcing of PET Scrap and Marketing of PET Scrap & Preforms.
Trading of PET Commodities like PET Preforms, PET Lumps, PET Sheet etc from Industries to end users. 

Self-Owned Entity
Feb 2006-May 2012
Company Name: Pristine Plastek P Ltd
Company Profile: Engaged in manufacturing, wholesaler and exporting a wide range of bottle caps and bottles.
Job Profile:
Deftly managed the Sourcing of PET Waste from Industries, Local Dealers from AP and to an extent from North
Involved in Grinding, Washing and drying w.r.t. Applications, Marketing of Washed flakes to different applications like Strapping, Unsaturated Resin manufacturers, Preform Molders.
Responsible for sourcing of large quantities of PET Bottle waste, Managed Market intelligence. 
Handled production, operation of the plant effectively, safely and economically and ensuring that products meet the requirement and standards. 
Ensured full utilization of issued raw material, involved in man power management & motivating staffs to achieve targeted production.
Accountable for the Inspection of M/C equipments to avoid breakdown for maximum utilization and other standards documentation and inspection.
Identified the scope of improvement by maintaining the quality and yield of product consistently and maintaining safety in the process and equipment as well as with operating personnel.
Responsible for Quality control, Testing of Raw material, Production planning for monthly & yearly basis.
Carried out stage by stage inspections and test to ensure adherence to technical specifications and quality standards and reduce rejections.
Proficiently managed Process Rejection analysis & troubleshooting the process problems; prepared reports rejection trends, over all cell efficiency

AGM-Manufacturing 
Jan 2005 - Oct 2005
Company Name: National Molding Co
Company Profile: A leading international molding company and plastic manufacturer producing the top quality plastic parts
Job Profile:
Deftly involved in Project Implementation of Recycling of Polyester (PET) from Municipal Road Waste having following equipment’s: Washing System of Polyester comprising of screw conveyors, Granulators, Densifiers, Turbo wash, Hot Wash, Cold Wash, Spin Dryers, Material Conveying systems; Pelletising Extruder line from Austria; Solid State Polymerization of Polyester( Batch Process); Reverse Osmosis Plant for 10 KL/hour; FO/Diesel  Fired Steam boiler of 1 ton/hour; Air Compressor; Effluent Treatment Plant; Injection Molding Machines to make Preforms and Pails; A co extrusion for Multi layer Sheet from PET,HIPS, PP material.
Involved in establishing Market for R-PET chips. Formulated production plans, set up production process, introduced Process Controls and QC systems to achieve desired production with minimum rejection /incidences of rework. 
Successfully managed production operations and delivered targeted output consistently. Recruited, trained and engaged qualified manpower for the shop operational areas including -Production, Maintenance, Tool Room). 
Conducted training sessions for the engineers and the workforce to update their functional skills.  Provided training to fresh engineers on sorting systems of PET v/s. Non PET, Granulating Techniques, Washing Cycles, Drying Cycle to ascertain the quality of material input for Pelleting.
Maintained Quality parameters and overall production/quality performance reducing the rejections to minimum level. 
Prepared Production plans, managed production process, improved process efficiency through process controls and enforced quality systems to minimize rejection. 

Marketing Manager 
Mar 2002-Dec 2004
Company Name: Radix Impex Pvt Ltd
Company Profile: A Supplier of bottles, PET jars
Job Profile:
Responsible for expanding Customer Base of Organization specializing in the field of manufacturing Packaging containers of PET for Pesticides, Edible Oil and Pharmaceuticals.
Involved in liaising with Pesticides manufacturers to use alternate packaging in PET in lieu of Aluminium and HDPE.

Consultant Plastics 
Mar 1999-Feb 2002
Company Name: Samki-teck Resources
Company Profile: A Service Provider of Pollution Control Machines & Filters, Automatic Msw Segregation, E-Waste Recycling Solutions, PP / PE Recycling

Factory Manager 
Mar 1998-Feb 1999
Company Name: Radix Impex Pvt Ltd
Company Profile: A Supplier of bottles, PET jars

Shift I/c - Assistant Production Manager 
May 1995-Feb 1998
Company Name: Mold Tek Plastics Ltd
Company Profile: A Offering a range of packaging services to clients across the globe

Trainee Engineer
Jun 1991-Mar 1995
Company Name: Clair Packagings Pvt Ltd
Company Profile: A Provide Services which Focus on Customer Centricity Rather Than Profit Making Motive 

Trainee Sales Engineer-Area sales Manager 
Aug 1988-Apr 1991
Company Name: Khira Steel Works 
Company Profile: A leading Manufacturer & Supplier of Machine shop cabinets, workstations, tool trolley tool cabinets

Profile
A competent plastic technologist with career success of over 27 years in steering production, plastic processing, injection and Stretch Blow moulding operations with prestigious companies in plastic industry. Strong record of conceptualizing and driving cost-saving initiatives to achieve substantial reduction in terms of man-days, production cost and raw materials. 
Demonstrated strengths in production planning, drawing raw material, developing vendors, & deploying manpower, machines & material resources to achieve defined production and productivity objectives.
Proficiency in handling Injection Molding, Stretch Blow Molding-PET Containers & allied products and Recycling of PET viz: Sourcing, Production & Marketing of washed Flakes.
Experience in managing/ streamlining production processes especially while manufacturing machine components. Possess knowledge in identifying and rectifying problems, troubleshooting, conceptualizing and implementing measure for increasing operational efficiency.
Proven capability in resolving production maintenance issues with deft application of troubleshooting skills. Possess knowledge of Waste Management and problem solving technique, Preventive & Breakdown Mold maintenance.


Future Goals

Seeking managerial role in the domains of Plastics Processing, production, Injection Stretch Blow Moulding,  Manufacturing operations, Vendor development etc. with a progressive company in India /abroad

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