Post Graduate Diploma in Plastic Processing Technology (PGD-PPT) From CIPET Bhopal, in 2001
B.Sc From M.J.P. Rohilkhand University, Bareilly, U.P in 1999
H.S.C. From U.P.Board (India) in 1996
S.S.C. From U.P.Board (India) in 1994
A dynamic professional with 14+ years of extensive experience in Production and testing Lab Operations Management, Quality Management and Manpower Management.
Presently serving in Gurgaon as Manager (Hardline –Automotive).
Possess in depth understanding of various quality methods in automotive and general Plastic industry.
Expert in Full Fledged automotive parts testing as per specs of OEMs, Raw material(polymers) and physical & Mechanical, Environmental, Thermal Rheological, flammability & other properties testing of polymers as per national and international standards.
Out of the box thinker with proven track record of establishing processes, streamlining workflow and creating team work environment to enhance productivity.
Resourceful at strategizing techniques for maximum utilization of manpower/machinery.
Effective communicator combined with flexible and detail oriented attitude; ability to interact effectively with people at all levels of organization.
Known Operating sys
Manager - Hardline (Tech. & operation)
Since Apr 2011
Company Profile: Leading providers of services related to technical safety. Is a global leader in services to the automotive sector, be it in the systems certification & in the component testing front in India.
Job Profile:
Support customer for various technical matters & failure analysis.
Visit & Feedback to customer time to time for any concerns & improvements.
Responsible for purchase, installation of new machines/equipment's related to Lab.
Responsible to implement quality Management System in the laboratory as per ISO 17025.
Execute Internal Audits for Lab.
Review of the validation data, calibration of all instruments & plan schedule for internal and external calibration of testing instrument.
Co-ordinate with the QA in Execution for prepare all documents related to daily lab activity & ISO 17025 (IOP/SOP/CAP/modification in Quality Manual/ Maintenance Record etc).
Properly review time to time for Preventive maintenance as well maintenance plan to run smooth process without delay.
Provide Technical support and address technical issues from client.
Responsible for training of new employees, existing staff on testing, internal calibration, preventive maintenance & safety.
Responsible for daily testing plan & assign to chemist to complete the work on time.
Co-ordinate and promote customer service activities.
Identify, initiate & evaluate training activities for lab staff.
Responsible for corrective actions and root cause analysis wherever required.
Taking a pro – active action to identify opportunities for improvement.
Responsible to implement any new test method and process.
Authorized signatory for final test reports.
Coordinate with overseas lab for testing which is not feasible in India.
Regular visits/calls with the existing clients ensuring timely service to the clients with the help of active participation of executives
Participate in Proficiency Testing & Internal laboratory correlation program.
Vendor evaluation for lab supplies and services.
Ensuring that confidentiality and integrity is maintained at all times in the lab.
Communicate and present Quality related issues in MRM.
Project Handled:
Handled Etios cross project of Toyota Kirloskar Motor Pvt. Ltd. and involve in implementation of SOC (Substance of Concern) management program for hazardous substance.
Also coordinate with various supplier such as Tata Johnson Controls Automotive Ltd., Minda Group, Denso International India Private Limited, Denso Haryana Private Limited, Denso Kirloskar, Ashok Leyland.
Coordination with other OEM for ELV, SOC, ROHs
Honda Motorcycle and Scooter India P Ltd., Renault India P Ltd., Honda Car India Ltd., Ford India.
Achievements: Successful in setting up Hardline testing lab.
Assistant Manager (Tech. & operation)
March 2005 to April 2011
Company Profile : (NABL And ISO/IEC 17025 Accredited Laboratory) is a world’s leading ‘Testing, Verification and Certification’ agency
Key Skills: Full fledged automotive parts testing as per specs of OEMs, Raw material (polymers) and physical & Mechanical, Environmental, Thermal, Rehological & flammability properties testing of polymers as per national and international standards.
Job Profile :
Responsible for implementation of Quality system as per ISO 17025.
Monitoring Tests according to Standards.
Co-ordinate with the QA in Execution and Implementation.
Providing technical support to chemist.
Participate in Proficiency Testing & Internal laboratory correlation program.
Planning to achieve revenue targets with managing the competence, integrity and quality of work of the organization.
Responsible for installation of new machines/
Equipments.
Periodic review of customer specific methods in coordination with customer care executives.
Regular visits/calls with the existing clients ensuring timely service to the clients with the help of active participation of executives.
To develop the existing services and also think of new avenues for new services e.g new product testing seeing the market potential.
Rotation of chemists so as to increase the flexibility amongst the person to be chosen for different tasks.
Periodic meetings/quality circles with staff-sales, quality, operations.
Responsible for Lab Administration.
Responsible for maintaining 5s in own work area.
Achievements:
successful in setting up a full-fledged lab POLYMER(plastic, rubber, metal & Automotive plastic parts testing) of its own kind in India, providing specific testing requirements of the OEM (Renault, Volkswagen, Ford, Hundai, Honda, Hero Honda,
Maruti Suzuki, Toyota) & Polymer raw materials manufacture all over india.
Coordination with OEM & supplier:
Honda motorcycle and scooter India P Ltd., VW, Renault India Private Limited, Honda Car India Ltd., Ford India. Tata Auto component, Ashok Leyland, Mahindra & Mahindra, Tata johnson controls automotive Ltd., Minda Group, Denso International India Private Limited, Denso Haryana Private Limited, Denso kirloskar, Visteon automotive systems india pvt ltd. saint gobain india.
Familiarity with Testing of Plastics, Rubber, metal, paint, fabric
Having hands on experience for Testing of most of the Plastics, Rubber, Metal, Painted Component fabric Products as per ASTM, ISO, JIS, MS, GM, Renault, VW, Nissan, Honda, Toyota, ford etc through following tests:
Mechanical Properties Plastic & Rubber
Tensile strength, tensile modulus, elongation, flexural strengrth, flexural modulus (M/C UTM)
Izod and charpy impact strength (M/C Impact Tester)
Rockwell hardness. Shore A hardness.
Thermal properties Plastic
Heat deflection temperature, vicate softening point (M/C HDT/VST Tester)
Fogging testing (Fogging Tester)
Weathering Properties Plastic painted part/metal painted part
Colour fastness to light exterior and interior part of automotive (M/C Xenon Arc)
colour fastness to UV exposure (M/C UV 2000)
Environmental Properties
Environmental cycle,long term heat aging ,hot and cold cylce, shock test, Durability test in environmental condition (M/C Environmental chamber)
Fire resistance properties Plastic
Horizontal burning test (M/C Flammability Tester)
Impact Resistance Properties Plastic & Painted Component
Drop ball impact strength, Dupont impact testing,
drop test in room condition and at cold temperature
Wear Properties Color Plastic /Fabric
Colour fastness to rubbing (M/C Crocking)
Wear resistance (JIS Type Crocoking, Taber Abrasion)
Rheological Properties plastic
MFI, MVR (M/C Melt Flow Tester)
Optical properties:
Gloss, color comparision (Spectrophotometer)
Chemical resistance properties
Resistance to window washing fluid
Resistance to chemical
Resistance to perspiration
Other properties
Moisture Content
Ash Content
Specific gravity/density
Odour test
Cass test
Salt spray test
Adhesion strength
Scratch resistance
Durability Testing
Material identification
RoHs
ELV
Reach
Automotive exterior component testing Product include
Plastic Raw Material Used In Automotive Parts
PP, ABS, PC, Nylon, SAN, POM, PCABS, HIPS, Glass Filled NYLON, Glass Filled PP, PU FOAM,
Vehicle front rear plastic bumper(PP)
Shell of the rear vision mirror(PC ABS)
Grab handle, door pulls(PP)
Engine cover(ABS)
Weather strip
Door cover lock, glass lifter, internal and external pulls of door
Metal & non metal fenders
Head light(PC)
Automotive interior component testing Product include
Product include
Automobile instrument panel
Glove box(ABS)
Central control panel
Steering wheel
Door switch
Window switch
Side piller
Sun shield(sun visor pvc)
Interior door trim(PP)
Seat cover (pvc) and carpet(PP+JUTE)
Head liner roof panel
Lock assy. Seat belt
Quality Executive - Quality Control Department
Oct 2002 to Mar 2005
Company Name : Xpro India Pvt. Ltd
Company Profile : Manufacturing Different co-extrusion Type Of Film Packing for eatable items (Parle G), Stretch Rap, Medical Grade, Hygiene Film For (P&G), Semi Embossing, Full Emboss (Goodyear, MRF), Manufacturing of Inner Liner Sheet for Refrigerators LG & Samsung, Onida, Godrej make.
Job Profile :
Worked as Quality Executive responsible for online inspection & testing activity like Dimensional Inspection, Visual Inspection & Mechanical Properties of various films & Sheets.. Also responsible to maintain Quality System documentation as per ISO Standard.
Production & Quality Executive
Aug 2001 to Oct 2002
Company Name : Vimal Moulders
Job Profile :
conducting various inspection works of automotive parts (Hero Honda Motors Ltd., Maruti Suzuki India Ltd.) Washing Machines, TV Cabinet (LG Samsung, ONIDA)and other Injection Moulding Plastic products. Manpower handling, maintain log book, Customer relationship
Trainings Attended
ISO/IEC 17025:2005 from NIST (National Institute of Standards & Technology)
Measurement of Uncertainty
In House calibration form Belz instruments Pvt Ltd.
First Aid
Polymer Processing technology from CIPET
Interview skill/ Team Building and Team Work, Health and safety
Trained for MGB Group by TUV SUD HK .
Special Note
Seminar Topic:Stretch Blow Moulding.
Project Work:My main project is on Gas Assisted Injection Moulding during my study at CIPET.
Extra Curricular Activities:Participate in various cultural activities in school and college level.
To select a career in which, tune with my aptitude and ability, a job that ensures me dignity, motivation, ambience and upward mobility. I am looking for challenging opportunities in any organization, which provides me good exposure to the cutting-edge technology.
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